Juke F15 (2012 year). Service Repair Manual — part 379
TM-496
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
SECONDARY SPEED SENSOR
SECONDARY SPEED SENSOR
Exploded View
INFOID:0000000006487769
Removal and Installation
INFOID:0000000006487770
REMOVAL
1.
Disconnect battery cable from negative terminal. Refer to
PG-124, "Removal and Installation"
.
2.
Remove the air cleaner case. Refer to
EM-161, "Removal and Installation"
.
3.
Disconnect the secondary speed sensor connector.
4.
Remove the secondary speed sensor.
5.
Remove the O-ring from the secondary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply Genuine NISSAN CVT Fluid NS-2 to the O-ring.
Inspection and Adjustment
INFOID:0000000006487771
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
1.
Transaxle assembly
2.
O-ring
3.
Secondary speed sensor
: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
JSDIA1881GB
OUTPUT SPEED SENSOR
TM-497
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
OUTPUT SPEED SENSOR
Exploded View
INFOID:0000000006487772
Removal and Installation
INFOID:0000000006487773
REMOVAL
1.
Disconnect battery cable from negative terminal. Refer to
PG-124, "Removal and Installation"
.
2.
Disconnect the output speed sensor connector.
NOTE:
Lift up the vehicle and perform the work from rear of the unit.
3.
Remove the output speed sensor.
4.
Remove the O-ring from the output speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply Genuine NISSAN CVT Fluid NS-2 to the O-ring.
Inspection and Adjustment
INFOID:0000000006487774
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Check the CVT fluid level. Refer to
1.
Transaxle assembly
2.
Output speed sensor
3.
O-ring
: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
JSDIA1882GB
TM-498
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
DIFFERENTIAL SIDE OIL SEAL
DIFFERENTIAL SIDE OIL SEAL
Exploded View
INFOID:0000000006487775
Removal and Installation
INFOID:0000000006487776
REMOVAL
NOTE:
Cap or plug openings to prevent fluid from spilling.
1.
Remove the left and right front drive shafts. Refer to
FAX-53, "Removal and Installation"
.
2.
Use oil seal remover or a similar means and remove the differential side oil seal.
CAUTION:
When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse differential side oil seal.
• Apply Genuine NISSAN CVT Fluid NS-2 to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900). Refer to
.
Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).
CAUTION:
Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.
1.
Transaxle assembly
2.
Differential side oil seal (left side)
3.
Differential side oil seal (right side)
: Vehicle front
: Always replace after every disassembly.
: Genuine NISSAN CVT Fluid NS-2
JSDIA1888ZZ
A
: Differential side oil seal (left side)
B
: Differential side oil seal (right side)
JSDIA1836ZZ
DIFFERENTIAL SIDE OIL SEAL
TM-499
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
NOTE:
The reference is the pull-in direction of the differential side oil seal.
Drift to be used:
Inspection and Adjustment
INFOID:0000000006487777
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
Dimension “C”
:Height difference from case end surface is within 1.8
±
0.5 mm (0.071
±
0.020 in).
Dimension “D”
:Height difference from case end surface is within 1.8
±
0.5 mm (0.071
±
0.020 in).
Location
Commercial Service Tools
Transaxle case side
Commercial service tool with outer dia. 56 mm (2.20 in) and in-
ner dia. 50 mm (1.97 in)
Converter housing side
TM-500
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
WATER HOSE
WATER HOSE
Exploded View
INFOID:0000000006487778
Removal and Installation
INFOID:0000000006487779
REMOVAL
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
CAUTION:
Perform these steps after the coolant temperature has cooled sufficiently.
1.
Remove the hose clamp and pull out the water hose A.
2.
Remove the hose clamp and pull out the water hose B.
3.
Remove the hose clamp and pull out the water hose C.
4.
Pull out the heater hose and remove the water bypass pipe. Refer to
5.
Remove the bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
1.
Hose clamp
2.
Water hose A
3.
Water hose B
4.
Water hose B
5.
Water bypass pipe
6.
Hose clamp
7.
Heater hose
8.
Water hose C
A.
Water outlet
B.
Heater thermostat
C.
Oil warmer
D.
Heater core
: N·m (kg-m, in-lb)
JSDIA1837GB
WATER HOSE
TM-501
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• To install bracket to the CVT assembly, face the from arrow (A) of
the bracket ahead of the vehicle.
• When installing water hose (1) to tube (2), refer to insertion length
“A” below.
• When hose clamp (1) is installed on CVT water hose (2), refer to
dimension “A” below.
• The hose clamp should not come on bulge (B).
Inspection
INFOID:0000000006487780
INSPECTION AFTER INSTALLATION
Start the engine, and check the joints for coolant leakage.
JSDIA1838ZZ
Insertion length “A”
: 27 mm (1.06 in)
SCIA7203E
Dimension“A”
: 5 – 7 mm (0.20 – 0.28 in)
JSDIA1877ZZ
Water hose
Hose end
Direction of paint mark
Direction of hose clamp tab
Water hose A
Water outlet side
Align with the mark on the
water outlet side
Up side of vehicle
Heater thermostat side
Vehicle front
Vehicle front
Water hose B
Oil warmer side
Vehicle front
Vehicle front
Water bypass pipe side
Up side of vehicle
Right of vehicle
Water hose C
Water bypass pipe side
Vehicle front
Vehicle front and 45
°
up side
Water outlet side
Up side of vehicle
Vehicle front and 45
°
up side
TM-502
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
FLUID COOLER SYSTEM
FLUID COOLER SYSTEM
Exploded View
INFOID:0000000006598467
Removal and Installation
INFOID:0000000006598468
REMOVAL
1.
Remove front bumper assembly. Refer to
EXT-13, "Removal and Installation"
.
2.
Remove inlet air duct (lower). Refer to
EM-161, "Removal and Installation"
.
3.
Remove air guide (LH and RH). Refer to
DLK-147, "HR16DE : Exploded View"
1.
Bracket
2.
Bracket
3.
Bracket
4.
CVT fluid cooler
5.
Clamp
6.
CVT fluid cooler hose C
7.
CVT fluid cooler hose B
8.
CVT fluid cooler tube assembly
9.
CVT fluid cooler hose D
10. CVT fluid cooler hose A
11.
Transaxle assembly
A.
CVT oil warmer
: Vehicle front
: N·m (kg-m, in-lb)
JSDIA2062GB
FLUID COOLER SYSTEM
TM-503
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
4.
Remove hose clamps (A) and fluid cooler hose B (B).
5.
Disconnect clip (C) from bracket.
6.
Remove hose clamps (D) and fluid cooler hose C (E).
7.
Remove nut (A) and bolts (B).
8.
Remove CVT fluid cooler (with brackets) (C) from the vehicle.
: Vehicle front
JSDIA2214ZZ
: Vehicle front
JSDIA2215ZZ
TM-504
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
FLUID COOLER SYSTEM
9.
Remove clamps (A) and fluid cooler hose A (B).
NOTE:
Cap or plug openings to prevent fluid from spilling.
10. Remove clamps (C) and fluid cooler hose A (D).
NOTE:
Cap or plug openings to prevent fluid from spilling.
11. Remove CVT fluid cooler tube assembly (A) from the vehicle.
INSTALLATION
Note the following, and Install in the reverse order of removal.
• Refer to the following when installing CVT fluid cooler hoses.
- Insert CVT fluid cooler hose according to dimension “L” described below.
: Vehicle front
JSDIA2216ZZ
: Bolt
JSDIA2217ZZ
Hose name
Hose end
Direction of paint mark
Direction of hose clamp tab
CVT fluid cooler hose A
CVT oil warmer
Frontward
Frontward
CVT fluid cooler tube assembly
Leftward
Leftward
CVT fluid cooler hose B
CVT fluid cooler tube assembly
Leftward
Leftward
CVT fluid cooler
Frontward
Frontward and 26
°
Upward
CVT fluid cooler hose C
CVT fluid cooler
Upward
Upward
CVT fluid cooler tube assembly
Frontward
Frontward
CVT fluid cooler hose D
CVT fluid cooler tube assembly
Frontward
Frontward
CVT oil warmer
Frontward
Frontward
FLUID COOLER SYSTEM
TM-505
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
- Set hose clamps (1) at the both ends of CVT fluid cooler hoses (2)
with dimension “A” from the hose edge.
- Hose clamp should not interfere with the bulge of fluid cooler tube.
Inspection and Adjustment
INFOID:0000000006598469
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
CVT fluid cool-
er hose (1)
Insertion side tube (2)
Tube
type
Dimension “L”
CVT fluid cool-
er hose A
CVT oil warmer
A
32 mm (1.26 in) [End
reaches the 2-stage
bulge (D).]
CVT fluid cooler tube assem-
bly
B
30 mm (1.18 in) [End
reaches the 2-stage
bulge (D).]
CVT fluid cool-
er hose B
CVT fluid cooler tube assem-
bly
CVT fluid cooler
C
End reaches the tube
bend R position
CVT fluid cool-
er hose C
CVT fluid cooler
CVT fluid cooler tube assem-
bly
B
30 mm (1.18 in) [End
reaches the 2-stage
bulge (D).]
CVT fluid cool-
er hose D
CVT fluid cooler tube assem-
bly
CVT oil warmer
A
32 mm (1.26 in) [End
reaches the 2-stage
bulge (D).]
JSDIA2142ZZ
Tube type A, B
Dimension “A”
: 5 – 9 mm (0.20 – 0.35 in)
Tube type C
Dimension “A”
: 5 mm (0.20 in)
SCIA8123E
TM-506
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
PLUG
PLUG
Description
INFOID:0000000006487781
Replace the O-ring if oil leakage or exudes from the plug.
Exploded View
INFOID:0000000006487782
Removal and Installation
INFOID:0000000006487783
NOTE:
Replace the O-rings if oil leakage or exudes from the plugs.
REMOVAL
Remove the plugs and O-rings.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply Genuine NISSAN CVT Fluid NS-2 to O-ring.
1.
Plug
2.
O-ring
3.
O-ring
4.
Plug
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
JSDIA1889GB
PLUG
TM-507
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Inspection and Adjustment
INFOID:0000000006487784
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
TM-508
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
TRANSMISSION ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSMISSION ASSEMBLY
Exploded View
INFOID:0000000006487785
Removal and Installation
INFOID:0000000006487786
REMOVAL
WARNING:
Never open the radiator cap or drain plug when the engine is hot. Hot liquid may spray out, causing
serious injury.
CAUTION:
Perform these steps after the coolant temperature has cooled sufficiently.
NOTE:
• When replacing the TCM and transaxle assembly as a set, replace the transaxle assembly first and then
replace the TCM. Refer to
.
• Cap or plug openings to prevent fluid from spilling.
1.
Remove the battery. Refer to
.
2.
Remove the air cleaner case. Refer to
EM-161, "Removal and Installation"
.
3.
Remove the ECM and bracket as a set.
4.
Disconnect the connectors and harnesses.
• For CVT unit connector, refer to
TM-311, "Removal and Installation Procedure for CVT Unit Connector"
.
• Transmission position switch connector
• Primary pulley speed sensor connector
1.
Transaxle assembly
A: : For the tightening torque, refer to
TM-508, "Removal and Installation"
JSDIA1890ZZ
TRANSMISSION ASSEMBLY
TM-509
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• Secondary pulley speed sensor connector
• Output speed sensor connector
• Ground
5.
Disconnect the control cable from the transaxle assembly. Refer to
TM-485, "Removal and Installation"
.
6.
Remove the water hose from the engine side.
TM-500, "Removal and Installation"
NOTE:
Coolant leaks out. Use a cap, plug, or other means to prevent leakage.
7.
Remove starter motor. Refer to
STR-22, "HR16DE : Removal and Installation"
.
8.
Remove the left and right fender protector. Refer to
EXT-22, "Removal and Installation"
.
9.
Rotate the crankshaft and remove the nuts that secure the drive plate to the torque converter from the sta-
tor motor mount.
CAUTION:
Rotate crankshaft clockwise (as viewed from the front of the engine).
10. Remove the left and right drive shafts. Refer to
FAX-53, "Removal and Installation"
.
11. Remove the front suspention member. Refer to
FSU-18, "Removal and Installation"
.
12. Remove the heat insulator. Refer to
.
13. Set a transmission jack under the transaxle assembly.
CAUTION:
Be careful not to contact the drain plug when setting the transmission jack.
14. Set a transmission jack under the engine assembly.
CAUTION:
Be careful not to contact the drain plug when setting the transmission jack.
15. Remove the left engine mounting insulator and left engine mounting bracket as a set. Refer to
16. Remove the bolts that fasten the transaxle assembly and engine assembly.
17. Remove the transaxle assembly from the vehicle.
CAUTION:
Never drop the torque converter.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply Vaseline to the O-ring.
• When installing the transaxle assembly onto the engine assembly,
check the engagement of the dowel pin (
).
• When using drive plate location guide, install drive plate location
guide (Commercial service tool: 31197EU50A) (A) to drive plate
location guide mounting part of torque converter.
JSDIA1184ZZ
JPDIA0683ZZ
TM-510
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
TRANSMISSION ASSEMBLY
• Rotate the crankshaft so that the drive plate location guide insert
hole (A) of the drive plate is aligned with the drive plate location
guide that is installed on the torque converter.
CAUTION:
• Rotate the crankshaft clockwise (as viewed from the front of
the engine).
• Be careful that torque converter stud bolt is aligned to drive
plate hole position. Otherwise stud bolt contacts drive plate.
• Temporally tighten drive plate and torque converter connecting
nuts and tighten to the specified torque.
CAUTION:
• Rotate crankshaft clockwise (as viewed from the front of the engine).
• Check the tightening torque for the crankshaft pulley mounting bolts after the bolts fastening the
drive plate and torque converter have been tightened and the crankshaft pulley mounting bolts
have been secured. Refer to
EM-182, "Removal and Installation"
• Install the transaxle assembly and engine assembly mounting bolts
according to the following standards.
Inspection and Adjustment
INFOID:0000000006487787
INSPECTION BEFORE INSTALLATION
Check the distance “A”between the converter housing and torque
converter.
INSPECTION AFTER INSTALLATION
Check the following items:
• CVT fluid leakage. Refer to
• For CVT position, refer to
TM-383, "Inspection and Adjustment"
Tightening torque
: 51 N·m (5.2 kg-m, 38 ft-lb)
JPDIA0684ZZ
JSDIA1839ZZ
Bolt position
A
B
C
D
Direction of insertion
Transaxle assembly
⇒
Engine assembly
Engine assembly
⇒
Transaxle assembly
Quantity
2
2
1
3
Nominal length [mm (in)]
40 (1.57)
44 (1.73)
69 (2.72)
49 (1.93)
Tightening torque
N·m (kg-m, ft-lb)
48 (4.9, 35)
B
: Scale
C
: Straightedge
Dimension “A”
JSDIA1840ZZ
TRANSMISSION ASSEMBLY
TM-511
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• Start the engine and check for coolant leakage from the parts which are removed and reinstalled.
ADJUSTMENT AFTER INSTALLATION
• Adjust the CVT fluid level.
• Perform "ADDITIONAL SERVICE WHEN REPLACE TRANSAXLE ASSEMBLY". Refer to
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст