Juke F15 (2012 year). Service Repair Manual — part 378
TM-480
< PERIODIC MAINTENANCE >
[CVT: RE0F11A]
CVT FLUID
PERIODIC MAINTENANCE
CVT FLUID
Inspection
INFOID:0000000006487745
FLUID LEAKAGE
• Check transaxle surrounding area (oil seal and plug etc.)for fluid
leakage.
• If anything is found, repair or replace damaged parts and adjust
CVT fluid level. Refer to
SMA146B
CVT SHIFT SELECTOR
TM-481
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
REMOVAL AND INSTALLATION
CVT SHIFT SELECTOR
Exploded View
INFOID:0000000006487746
Removal and Installation
INFOID:0000000006487747
REMOVAL
CAUTION:
Always apply the parking brake before performing removal and installation.
1.
Disconnect battery cable from negative terminal. Refer to
.
2.
Shift the selector lever to “N” position.
3.
Remove the center console. Refer to
IP-23, "Removal and Installation"
.
4.
Disconnect the CVT shift selector connector.
5.
Shift the selector lever to “P” position.
6.
Remove the key interlock cable from the CVT shift selector assembly. Refer to
.
7.
Remove the control cable from the CVT shift selector assembly. Refer to
8.
Remove the CVT shift selector assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
1.
Selector lever knob
2.
Lock pin
3.
Knob cover
4
Position indication panel
5.
CVT shift selector assembly
6.
CVT shift selector harness assem-
bly
7.
Detent switch*
8.
Shift lock unit
9.
Park position switch
:N·m (kg-m, it-lb)
*: With push engine starter
JSDIA1871GB
TM-482
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
CVT SHIFT SELECTOR
• When connecting the control cable (1) to the CVT shift selector
assembly (2), face the grooved surface of the rib (A) up and insert
the control cable until it stops.
Disassembly and Assembly
INFOID:0000000006487748
DISASSEMBLY
1.
Slide the selector lever knob cover (1) down.
CAUTION:
Never damage the knob cover.
2.
Pull out the lock pin (2).
3.
Pull the selector lever knob (3) and knob cover upwards to
remove them.
4.
Remove the position lamp.
5.
Disengage the hooks (A) (4 locations), and lift up the position
indication panel (1) to separate it from the CVT shift selector
assembly (2).
CAUTION:
Never damage the CVT shift selector assembly.
6.
Lift up the shift lock unit pawl (A), and pull the unit out in the
direction indicated by the arrow (
) in the figure to separate it
from the CVT shift selector assembly.
7.
Disconnect the park position switch connector, detent switch
connector, and shift lock solenoid connector from the shift lock
unit.
NOTE:
Remove the shift lock solenoid before disconnecting the shift
lock solenoid connector.
JSDIA1624ZZ
JSDIA1796ZZ
JSDIA1802ZZ
JSDIA1804ZZ
CVT SHIFT SELECTOR
TM-483
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
8.
Lift up the park position switch and detent switch pawls (A) and
pull forward to remove.
9.
Remove the key interlock rod.
10. Free any harnesses that are fastened to the CVT shift selector.
11. Lift up the sports mode switch connector (A) pawls (B), and pull
in the direction indicated by the arrow (
) in the figure to
remove.
12. Use a terminal tool or similar instrument (B) and press the pawl
(C) on the rear side of the CVT shift selector harness connector
(A). Then pull it in the direction of the arrow (
) in the figure to
remove.
CAUTION:
Never damage the CVT shift selector assembly.
13. Disconnect the CVT shift selector harness from the CVT shift
selector.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Follow the procedure below and place the selector knob onto the CVT shift selector.
1.
Install the lock pin (2) onto the selector lever knob (3).
2.
Install the knob cover (1) onto the selector lever knob.
3.
Press the selector lever knob onto the selector lever until it
clicks.
CAUTION:
• When pressing the selector lever knob onto the selector
lever, never press the selector lever knob button.
• Never strike the selector lever knob to press it into place.
JSDIA1805ZZ
JSDIA1806ZZ
JSDIA1807ZZ
JSDIA1796ZZ
TM-484
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
CVT SHIFT SELECTOR
• Follow the procedure below and press the shift lock unit onto the
CVT shift selector.
1.
Connect the connectors.
2.
Align the indented part (A) of the shift lock unit with the project-
ing part (B) of the CVT shift selector.
3.
Insert the shift lock unit until the pawls (C) make a click sound.
Inspection
INFOID:0000000006487749
INSPECTION AFTER INSTALLATION
Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
JSDIA1808ZZ
CONTROL CABLE
TM-485
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
CONTROL CABLE
Exploded View
INFOID:0000000006487750
Removal and Installation
INFOID:0000000006487751
INSTALLATION
CAUTION:
Always apply the parking brake before performing removal and installation.
1.
Remove the battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove the control cable from the CVT shift selector assembly. Refer to
TM-481, "Removal and Installa-
3.
Disengage the pawls (B) of the grommet (A), and pull down-
wards to remove.
4.
Remove the control cable installation nut from the manual lever.
1.
Control cable
2.
Lock plate
3.
Transaxle assembly
4.
Bracket A
5.
Bracket B
6.
CVT shift selector assembly
A:
Manual lever
B:
Grommet
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
JSDIA1873GB
JSDIA1809ZZ
TM-486
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
CONTROL CABLE
5.
Remove the lock plate (1).
6.
Remove sub muffler from the mounting rubber and lower the sub muffler downward. Refer to
7.
Lift up the heat plate.
8.
Remove the control cable (1) from the bracket (2).
9.
Remove the control cable from the vehicle.
10. Remove bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
• From below the vehicle, press the grommet (A) into place until the
pawls (B) make a click sound.
CAUTION:
• Place the grommet on the floor, then fasten it in place from
below the vehicle.
• Check that pulling down on the grommet does not discon-
nect it.
• Pay attention to the following when connecting the control cable to the CVT shift selector.
1.
When connecting the control cable (1) to the CVT shift selector
assembly (2), face the grooved surface of the rib (A) up and
insert the control cable until it stops.
JSDIA1812ZZ
:Vehicle front
JPDIA0107ZZ
JSDIA1809ZZ
JSDIA1624ZZ
CONTROL CABLE
TM-487
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
2.
Install the socket (A) onto the CVT shift selector.
CAUTION:
• Place the socket onto the CVT shift lever, then fasten it in
place from above.
• Check that the pulling on the socket does not disconnect
it.
Inspection
INFOID:0000000006487752
INSPECTION AFTER INSTALLATION
Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
JSDIA1810ZZ
TM-488
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
KEY INTERLOCK CABLE
KEY INTERLOCK CABLE
Exploded View
INFOID:0000000006487753
Removal and Installation
INFOID:0000000006487754
REMOVAL
CAUTION:
Always apply the parking brake before performing removal and installation.
1.
Shift the selector lever to the “P” position.
2.
Remove the selector lever knob. Refer to
TM-482, "Disassembly and Assembly"
3.
Remove the center console. Refer to
IP-23, "Removal and Installation"
.
4.
Press the pawls (B) of the key interlock cable slider (A) while
sliding it in the direction of the casing cap (C), and separate the
adjusting holder (D) and slider.
5.
Remove the key interlock cable from the CVT shift selector.
6.
Remove the steering column lower cover and driver instrument
lower panel. Refer to
IP-13, "Removal and Installation"
.
1.
CVT shift selector assembly
2.
Key interlock cable
A:
Key cylinder
B:
Clip
C:
Clip
JSDIA1801ZZ
E
:Key interlock rod
JSDIA1797ZZ
KEY INTERLOCK CABLE
TM-489
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
7.
Lift clip (A) in the direction of the arrow (
C) and remove in the
direction of the arrow (
D).
8.
Disconnect the key interlock cable from the key cylinder.
9.
Disengage the clip and disconnect the key interlock cable from
the vehicle.
INSTALLATION
• Install the adjusting holder (A) onto the key interlock rod (B), then
install the casing cap (C) onto the CVT shift selector cable bracket
(D).
CAUTION:
• When installing the key interlock cable, never bend or twist
the cable forcefully.
• After connecting the key interlock cable to the CVT shift
selector cable bracket, be sure to check that the casing cap
is completely fastened to the cable bracket. If the casing cap
is easily displaced, replace the key interlock cable.
• While pressing the detent rod (B) down, slide the key interlock
cable slider (A) toward the key interlock rod (D) side, and install the
adjusting holder (C) and key interlock rod.
CAUTION:
• Never squeeze the pawls on the key interlock cable slider
when holding the slider.
• Never apply force in a perpendicular direction to the key
interlock rod when sliding the slider.
Inspection
INFOID:0000000006487755
INSPECTION AFTER INSTALLATION
• Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
• The key can be removed only when the selector lever is in the “P” position.
• It must not be possible to turn the ignition switch to LOCK when the selector lever is not in the “P” position.
1
:Key interlock cable
B
:Key cylinder
JSDIA1798ZZ
JSDIA1799ZZ
JSDIA1800ZZ
TM-490
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
TCM
TCM
Exploded View
INFOID:0000000006487756
Removal and Installation
INFOID:0000000006487757
CAUTION:
When replacing TCM, note the “CVTF DETERIORATION DATE” value displayed on CONSULT-III “CON-
FORM CVTF DETERIORTN” in MAINTENANCE BOOKLET, before start the operation.
NOTE:
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then replace
TCM. Refer to
REMOVAL
1.
Remove the battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove the air cleaner case. Refer to
EM-161, "Removal and Installation"
.
3.
Disconnect the TCM connector.
4.
Remove the TCM.
5.
Remove the bracket.
INSTALLATION
Installation is the reverse order of removal.
Adjustment
INFOID:0000000006487758
ADJUSTMENT AFTER INSTALLATION
Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to
.
1.
Bracket
2.
TCM
:Vehicle front
: N·m (kg-m, in-lb)
JSDIA1776GB
AIR BREATHER HOSE
TM-491
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
AIR BREATHER HOSE
Removal and Installation
INFOID:0000000006487759
REMOVAL
1.
Remove clip from bracket.
2.
Remove air breather hose from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Check that air breather hose is not collapsed or blocked due to folding or bending when installed.
• Securely install the clip to the bracket.
• Be sure to insert it fully until its end reaches the stop when
inserting air breather hose (1) to transaxle tube (A).
• Install air breather hose to transaxle tube so that the paint
mark (B) is facing frontward.
JSDIA1887ZZ
TM-492
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
G SENSOR
G SENSOR
Exploded View
INFOID:0000000006487760
Removal and Installation
INFOID:0000000006487761
CAUTION:
• Never drop or strike G sensor, because it has little tolerance for impact.
• Never use a power tool to avoid impact.
REMOVAL
1.
Disconnect the battery cable from the negative terminal. Refer to
PG-124, "Removal and Installation"
2.
Remove driver seat (LHD) or passenger seat (RHD). Refer to
SE-19, "Removal and Installation"
.
3.
Remove center pillar lower garnish (left side) and dash side finisher (left side). Refer to
PILLAR LOWER GARNISH : Removal and Installation"
(center pillar lower garnish) and
SIDE FINISHER : Removal and Installation"
(dash side finisher).
4.
Pull up floor carpet. Refer to
INT-23, "Removal and Installation"
5.
Disconnect G sensor harness connector.
6.
Remove G sensor.
7.
Remove bracket.
INSTALLATION
Installation is the reverse order of removal.
Adjustment
INFOID:0000000006487762
ADJUSTMENT AFTER INSTALLATION
Perform “G SENSOR CALIBRATION”. Refer to
.
1.
Bracket
1.
G sensor
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
JSDIA1775GB
OIL PAN
TM-493
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
OIL PAN
Exploded View
INFOID:0000000006487763
Removal and Installation
INFOID:0000000006487764
REMOVAL
1.
Remove the drain plug and overflow tube, and then drain the CVT fluid.
CAUTION:
Use caution when looking into the drain hole as there is the risk of fluid entering the eye.
2.
Remove the drain plug gasket from the drain plug.
3.
Remove the oil pan mounting bolts (
), and then remove the oil
pan and oil pan gasket.
4.
Remove the magnets from the oil pan.
1.
Transaxle assembly
2.
Oil pan gasket
3.
Magnet
4.
Oil pan
5.
Overflow tube
6.
Drain plug gasket
7.
Drain plug
8.
Oil pan fitting bolt
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, it-lb)
JSDIA1879GB
:Vehicle front
JSDIA1874ZZ
TM-494
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
OIL PAN
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse oil pan gasket and drain plug gasket.
• When installing the oil pan mounting bolts, be sure to use new bolts.
• Completely remove all moisture, oil and old gasket, etc. from the oil pan gasket mounting surface of
transaxle case and oil pan.
• When installing the overflow tube, be sure to tighten to the specified torque. If it is not tightened to
the specified torque, the tube may be damaged.
• When the oil pan is installed, tighten bolts in the order shown in the
figure after temporarily tightening the oil pan mounting bolt.
Inspection and Adjustment
INFOID:0000000006487765
INSPECTION AFTER REMOVAL
Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
:Vehicle front
JSDIA1884ZZ
PRIMARY SPEED SENSOR
TM-495
< REMOVAL AND INSTALLATION >
[CVT: RE0F11A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
PRIMARY SPEED SENSOR
Exploded View
INFOID:0000000006487766
Removal and Installation
INFOID:0000000006487767
REMOVAL
1.
Remove the battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove the air cleaner case. Refer to
EM-161, "Removal and Installation"
.
3.
Remove the ECM and bracket as a set.
4.
Disconnect the primary speed sensor connector.
5.
Remove the primary speed sensor.
6.
Remove the O-ring from the primary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply Genuine NISSAN CVT Fluid NS-2 to the O-ring.
Inspection and Adjustment
INFOID:0000000006487768
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
1.
Transaxle assembly
2.
O-ring
3.
Primary speed sensor
: Always replace after every disassembly.
: N m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
JSDIA1880GB
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст