Juke F15 (2012 year). Service Repair Manual — part 214
FAX-48
< REMOVAL AND INSTALLATION >
[HR16DE]
FRONT DRIVE SHAFT BOOT
WHEEL SIDE
WHEEL SIDE : Removal and Installation
INFOID:0000000006597337
REMOVAL
1.
Remove tires. Refer to
WT-7, "Removal and Installation"
2.
Remove wheel sensor and sensor harness. Refer to
BRC-84, "FRONT WHEEL SENSOR : Exploded
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
(With ESP).
3.
Remove lock plate from strut assembly. Refer to
FSU-10, "Removal and Installation"
4.
Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to
CALIPER ASSEMBLY : Removal and Installation"
BR-123, "BRAKE CALIPER ASSEMBLY :
(RHD).
CAUTION:
Never depress brake pedal while brake caliper is removed.
5.
Remove disc rotor. Refer to
FAX-43, "Removal and Installation"
.
6.
Remove cotter pin, and then loosen wheel hub lock nut. Refer to
FAX-43, "Removal and Installation"
.
7.
Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub assembly from drive shaft.
NOTE:
Use suitable puller, if wheel hub assembly and drive shaft can-
not be separated even after performing the above procedure.
8.
Remove wheel hub lock nut. Refer to
.
9.
Remove strut assembly from steering knuckle. Refer to
10. Remove drive shaft from wheel hub assembly.
CAUTION:
• Never place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
• Never allow drive shaft to hang down without support for joint sub-assembly, shaft and the other
parts.
11. Remove boot bands, and then remove boot from joint sub-assembly.
12. Screw drive shaft puller (A) (commercial service tool) into joint
sub-assembly screw part to a length of 30 mm (1.18 in) or more.
Support drive shaft with one hand and pull out joint sub-assem-
bly from shaft.
CAUTION:
• Align drive shaft puller and drive shaft and remove them
by pulling firmly and uniformly.
• If joint sub-assembly cannot be pulled out, try after
removing drive shaft from vehicle. Refer to
"WHEEL SIDE : Disassembly and Assembly"
.
: Fill NISSAN Genuine grease or equivalent.
: Always replace after every disassembly.
JPDIG0070ZZ
JPDIF0258ZZ
FRONT DRIVE SHAFT BOOT
FAX-49
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13. Remove circular clip (1) from shaft.
14. Remove boot from shaft.
INSTALLATION
1.
Clean the old grease on joint sub-assembly with paper waste.
2.
Fill serration slot joint sub-assembly (1) with NISSAN genuine
grease or equivalent until the serration slot and ball groove
become full to the brim.
CAUTION:
After applying grease, use a paper waste to wipe off old
grease that has oozed out.
3.
Install boot and boot bands to shaft.
CAUTION:
• Wrap serration on shaft with tape to protect the boot from
damage.
• Never reuse boot and boot band.
4.
Remove the tape wrapped around the serration on shaft.
5.
Position the circular clip (1) on groove at the shaft edge.
CAUTION:
Never reuse circular clip.
NOTE:
Drive joint inserter is recommended when installing circular clip.
6.
Align both center axles of the shaft edge and joint sub-assembly.
Then assemble shaft with joint sub-assembly holding circular
clip.
7.
Install joint sub-assembly (1) to shaft using plastic hammer.
CAUTION:
• Check circular clip is properly positioned on groove of the
joint sub-assembly.
• Confirm that joint sub-assembly is correctly engaged
while rotating drive shaft.
8.
Apply the specified amount of grease into the boot inside from
large diameter side of boot.
JPDIF0007ZZ
JPDIF0008ZZ
JPDIF0007ZZ
Grease amount
: Refer to
.
JPDIF0011ZZ
FAX-50
< REMOVAL AND INSTALLATION >
[HR16DE]
FRONT DRIVE SHAFT BOOT
9.
Install the boot securely into grooves (indicated by “*” marks)
shown in the figure.
CAUTION:
If grease adheres to the boot mounting surface (indicated
by “*” marks) on the shaft or joint sub-assembly, boot may
be removed. Remove all grease from the boot mounting
surface.
10. To prevent the deformation of the boot, adjust the boot installa-
tion length (L) to the specified value shown below by inserting
the suitable tool into inside of the boot from the large diameter
side of the boot and discharging the inside air.
CAUTION:
• If the boot installation length exceeds the standard, it may cause breakage of the boot.
• Be careful not to touch the inside of the boot with a tip of tool.
11. Secure the large and small ends of the boot with boot bands
using the boot band crimping tool (A) (SST: KV40107300).
CAUTION:
• Never reuse boot band.
• Secure boot band so that dimension (A) meets the specifi-
cation as shown in the figure.
12. Check that displacement does not occur when boot is rotated with the joint sub-assembly and shaft fixed.
CAUTION:
• Reinstall them using boot bands when boot installation positions become incorrect.
• Never reuse boot band.
13. Clean the matching surface of wheel hub lock nut and wheel hub assembly.
CAUTION:
Never apply lubricating oil to these matching surface.
14. Clean the matching surface of drive shaft, wheel hub assembly.
And then apply paste [service parts (440037S000)] to surface
(A) of joint sub-assembly of drive shaft.
CAUTION:
Apply paste to cover entire flat surface of joint sub-assem-
bly of drive shaft.
15. Insert drive shaft to wheel hub assembly, and then temporarily
tighten wheel hub lock nut.
CAUTION:
L
: Refer to
.
JSDIA2261ZZ
JPDIF0012ZZ
A
: 5.0 mm (0.197 in) or less.
JPDIF0268ZZ
Amount paste
: 1.0 – 3.0 g (0.04 – 0.10 oz)
JPDIG0122ZZ
FRONT DRIVE SHAFT BOOT
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Be sure to use torque wrench to tighten the wheel hub lock nut. Never use a power tool.
16. Install strut assembly to steering knuckle. Refer to
FSU-10, "Removal and Installation"
.
17. Install disc rotor. Refer to
FAX-43, "Removal and Installation"
18. Install caliper assembly to steering knuckle. Refer to
BR-57, "BRAKE CALIPER ASSEMBLY : Removal
(LHD) or
BR-123, "BRAKE CALIPER ASSEMBLY : Removal and Installation"
(RHD).
19. Install lock plate to strut assembly. Refer to
FSU-10, "Removal and Installation"
20. Install wheel sensor and sensor harness. Refer to
BRC-84, "FRONT WHEEL SENSOR : Exploded View"
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
(With ESP).
21. Use the following torque range for tightening the wheel hub lock nut.
CAUTION:
• Since the drive shaft is assembled by press-fitting, use the tightening torque range for the wheel
hub lock nut.
• Be sure to use torque wrench to tighten the wheel hub lock nut. Never use a power tool.
• Never reuse wheel hub lock nut.
NOTE:
Wheel hub lock nut tightening torque does not over torque for avoiding axle noise, and does not less than
torque for avoiding looseness.
22. When installing a cotter pin (1) and adjusting cap (2), securely
bend the basal portion to prevent rattles.
CAUTION:
Never reuse cotter pin.
23. Install tires. Refer to
WT-7, "Removal and Installation"
24. Perform inspection after installation. Refer to
TRANSAXLE SIDE
TRANSAXLE SIDE : Removal and Installation
INFOID:0000000006597338
Remove boot after drive shaft is removed from the vehicle.
• For drive shaft removal and installation, refer to
FAX-53, "Removal and Installation"
• For drive shaft disassembly and assembly, refer to
FAX-56, "TRANSAXLE SIDE : Disassembly and Assem-
Inspection
INFOID:0000000006597339
INSPECTION AFTER INSTALLATION
1.
Check wheel sensor harness for proper connection. Refer to
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
(With ESP).
2.
Check the wheel alignment. Refer to
.
: 180 – 185 N·m (18.4 – 18.8 kg-m, 133 – 136 ft-lb)
JPDIF0295ZZ
FAX-52
< REMOVAL AND INSTALLATION >
[HR16DE]
FRONT DRIVE SHAFT
FRONT DRIVE SHAFT
Exploded View
INFOID:0000000006601134
LEFT SIDE
RIGHT SIDE
1.
Circular clip
2.
Dust shield
3.
Housing assembly
4.
Boot band
5.
Boot
6.
Damper band
7.
Dynamic damper
8.
Circular clip
9.
Joint sub-assembly
: Wheel side
: Fill NISSAN Genuine grease or equivalent.
: Always replace after every disassembly.
JSDIA2093ZZ
1.
Joint sub-assembly
2.
Circular clip
3.
Boot band
4.
Boot
5.
Band
6.
Dynamic damper
7.
Housing assembly
8.
Dust shield
: Wheel side
JSDIA2096ZZ
FRONT DRIVE SHAFT
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Removal and Installation
INFOID:0000000006597341
REMOVAL
1.
Remove tires. Refer to
WT-7, "Removal and Installation"
.
2.
Remove wheel sensor and sensor harness. Refer to
BRC-84, "FRONT WHEEL SENSOR : Exploded
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
3.
Remove lock plate from strut assembly. Refer to
FSU-10, "Removal and Installation"
4.
Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to
CALIPER ASSEMBLY : Removal and Installation"
(LHD) or
BR-123, "BRAKE CALIPER ASSEMBLY :
(RHD).
CAUTION:
Never depress brake pedal while brake caliper is removed.
5.
Remove disc rotor. Refer to
FAX-43, "Removal and Installation"
.
6.
Remove cotter pin, and then loosen wheel hub lock nut. Refer to
FAX-43, "Removal and Installation"
.
7.
Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub assembly from drive shaft.
NOTE:
Use suitable puller, if wheel hub assembly and drive shaft can-
not be separated even after performing the above procedure.
8.
Remove wheel hub lock nut. Refer to
.
9.
Remove transverse link from steering knuckle. Refer to
10. Remove shaft assembly from wheel hub assembly.
CAUTION:
• Never place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
• Never allow drive shaft to hang down without support for joint sub-assembly, shaft and the other
parts.
11. Use the drive shaft attachment (A) (SST: KV40107500) and a
sliding hammer (B) (commercial service tool) while inserting tip
of the drive shaft attachment between shaft and transaxle
assembly, and then remove drive shaft from transaxle assembly.
CAUTION:
• Never place drive shaft joint at an extreme angle when
removing drive shaft. Also be careful not to overextend
slide joint.
• Confirm that the circular clip is attached to the drive shaft.
12. Perform inspection after removal. Refer to
.
INSTALLATION
Note the following, and install in the reverse order of removal.
Transaxle Side
• Always replace differential side oil seal with new one when installing drive shaft. Refer to
TM-498, "Removal and Installation"
: Fill NISSAN Genuine grease or equivalent.
: Always replace after every disassembly.
JPDIG0070ZZ
JPDIF0004ZZ
FAX-54
< REMOVAL AND INSTALLATION >
[HR16DE]
FRONT DRIVE SHAFT
• Place the protector (A) (SST: KV38107900) onto transaxle assem-
bly to prevent damage to the oil seal while inserting drive shaft.
Slide drive shaft sliding joint and tap with a hammer to install
securely.
CAUTION:
Check that circular clip is completely engaged.
• Perform inspection after removal. Refer to
.
Wheel Hub Side
• Clean the matching surface of wheel hub lock nut and wheel hub assembly.
CAUTION:
Never apply lubricating oil to these matching surface.
• Clean the matching surface of drive shaft and wheel hub assembly.
And then apply paste [service parts (440037S000)] to surface (A)
of joint sub-assembly of drive shaft.
CAUTION:
Apply paste to cover entire flat surface of joint sub-assembly
of drive shaft.
• Use the following torque range for tightening the wheel hub lock
nut.
CAUTION:
• Since the drive shaft is assembled by press-fitting, use the tightening torque range for the wheel
hub lock nut.
• Be sure to use torque wrench to tighten the wheel hub lock nut. Never use a power tool.
• Never reuse wheel hub lock nut.
NOTE:
Wheel hub lock nut tightening torque does not over torque for avoiding axle noise, and does not less than
torque for avoiding looseness.
• Align the matching marks that have been made during removal when reusing the disc rotor.
• When installing a cotter pin (1) and adjusting cap (2), securely
bend the basal portion to prevent rattles.
CAUTION:
Never reuse cotter pin.
• Perform the final tightening of each of parts under unladen condi-
tions, which were removed when removing wheel hub assembly
and axle housing.
• Perform inspection after installation. Refer to
.
WHEEL SIDE
WHEEL SIDE : Disassembly and Assembly
INFOID:0000000006597342
DISASSEMBLY
1.
Fix shaft with a vise.
CAUTION:
Protect shaft when fixing with a vise using aluminum or copper plates.
2.
Remove boot bands, and then remove boot from joint sub-assembly.
JPDIF0023ZZ
Amount paste
: 1.0 – 3.0 g (0.04 – 0.10 oz)
: 180 – 185 N·m (18.4 – 18.8 kg-m, 133 – 136 ft-lb)
JPDIG0122ZZ
JPDIF0295ZZ
FRONT DRIVE SHAFT
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3.
Screw drive shaft puller (A) (commercial service tool) into joint
sub-assembly screw part to a length of 30 mm (1.18 in) or more.
Support drive shaft with one hand and pull out joint sub-assem-
bly from shaft.
CAUTION:
• Align drive shaft puller and drive shaft and remove them
by pulling firmly and uniformly.
• If joint sub-assembly cannot be removed after five or
more unsuccessful attempts, replace shaft and joint sub
assembly as a set.
4.
Remove circular clip from shaft.
5.
Remove boot from shaft.
6.
Perform inspection after disassembly. Refer to
ASSEMBLY
1.
Clean the old grease on joint sub-assembly with paper waste.
2.
Fill serration slot joint sub-assembly (1) with NISSAN genuine
grease or equivalent until the serration slot and ball groove
become full to the brim.
CAUTION:
After applying grease, use a paper waste to wipe off old
grease that has oozed out.
3.
Install boot and boot bands to shaft.
CAUTION:
• Wrap serration on shaft with tape (A) to protect the boot
from damage.
• Never reuse boot and boot band.
4.
Remove the tape wrapped around the serration on shaft.
5.
Position the circular clip (1) on groove at the shaft edge.
CAUTION:
Never reuse circular clip.
NOTE:
Drive joint inserter is recommended when installing circular clip.
6.
Align both center axles of the shaft edge and joint sub-assembly.
Then assemble shaft with joint sub-assembly holding circular
clip.
JPDIG0151ZZ
JPDIF0008ZZ
JPDIF0009ZZ
JPDIF0305ZZ
FAX-56
< REMOVAL AND INSTALLATION >
[HR16DE]
FRONT DRIVE SHAFT
7.
Install joint sub-assembly to shaft using plastic hammer.
CAUTION:
• Check circular clip is properly positioned on groove of the
joint sub-assembly.
• Confirm that joint sub-assembly is correctly engaged
while rotating drive shaft.
8.
Apply the specified amount of grease into the boot inside from
large diameter side of boot.
9.
Install the boot securely into grooves (indicated by “*” marks)
shown in the figure.
CAUTION:
If grease adheres to the boot mounting surface (indicated
by “*” marks) on the shaft or joint sub-assembly, boot may
be removed. Remove all grease from the boot mounting
surface.
10. To prevent the deformation of the boot, adjust the boot installa-
tion length (L) to the specified value shown below by inserting
the suitable tool into inside of the boot from the large diameter
side of the boot and discharging the inside air.
CAUTION:
• If the boot installation length exceeds the standard, it may cause breakage of the boot.
• Be careful not to touch the inside of the boot with a tip of tool.
11. Secure the large and small ends of the boot with boot bands
using the boot band crimping tool (A) (SST: KV40107300).
CAUTION:
• Never reuse boot band.
• Secure boot band so that dimension (A) meets the specifi-
cation as shown in the figure.
12. Check that displacement does not occur when boot is rotated
with the joint sub-assembly and shaft fixed.
CAUTION:
• Reinstall them using boot bands when boot installation
positions become incorrect.
• Never reuse boot band.
TRANSAXLE SIDE
TRANSAXLE SIDE : Disassembly and Assembly
INFOID:0000000006597343
DISASSEMBLY
1.
Fix shaft with a vise.
Grease amount
: Refer to
.
RAC0049D
L
: Refer to
.
JSDIA2261ZZ
JPDIF0012ZZ
A
: 5.0 mm (0.197 in) or less.
JPDIF0268ZZ
FRONT DRIVE SHAFT
FAX-57
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CAUTION:
Protect shaft using aluminum or copper plates when fixing with a vise.
2.
Remove wheel side boot. Refer to
FAX-48, "WHEEL SIDE : Removal and Installation"
3.
Remove dynamic damper as per the following instructions:
a.
Remove boot band.
b.
Remove dynamic damper from housing assembly.
4.
Remove boot bands, then remove boot from housing assembly.
5.
Remove circular clip from housing assembly.
6.
Remove dust shield from housing assembly.
7.
Perform inspection after disassembly. Refer to
ASSEMBLY
1.
Clean the old grease on housing assembly with paper waste.
2.
Install boot and boot bands to housing assembly.
CAUTION:
• Wrap serration on housing assembly with tape (A) to pro-
tect the boot from damage.
• Never reuse boot and boot band.
3.
Remove the tape wrapped around the serration on housing
assembly.
4.
Apply NISSAN genuine grease (refer to parts catalog) to hous-
ing assembly.
5.
Install boot securely into grooves (indicated by “*” marks) shown
in the figure.
CAUTION:
If grease adheres to the boot mounting surface (with “*”
marks) on shaft or housing, boot may be removed. Remove
all grease from the surface.
6.
To prevent the deformation of the boot, adjust the boot installa-
tion length to the value shown below (L) by inserting the suitable
tool into the inside of boot from the large diameter side of boot
and discharging inside air.
CAUTION:
• If the boot installation length exceeds the standard, it may cause breakage of the boot.
• Be careful not to touch the inside of the boot with the tip of tool.
7.
Install boot bands securely.
CAUTION:
Never reuse boot bands.
For low profile type band
1.
Put boot band in the groove on drive shaft boot. Then fit
pawls (
) into holes to temporary installation.
NOTE:
For the large diameter side, fit projection (A) and guide slit
(B) at first.
Grease amount
: Refer to
.
JSDIA2232ZZ
L
: Refer to
.
JSDIA2063ZZ
JPDIF0157ZZ
FAX-58
< REMOVAL AND INSTALLATION >
[HR16DE]
FRONT DRIVE SHAFT
2.
Pinch projection on the band with suitable pliers to tighten
band.
3.
Insert the tip of band into the lower part of pawl (marked
with dotted circle) as shown in the figure.
For crimping type band
• Secure the large and small ends of the boot with boot bands
using the boot band crimping tool (A) (SST: KV40107300).
CAUTION:
• Never reuse boot band.
• Secure boot band so that dimension (A) meets the spec-
ification as shown in the figure.
8.
Check that displacement does not occur when boot is rotated
with the housing assembly fixed.
CAUTION:
• Reinstall them using boot bands when boot installation
positions become incorrect.
• Never reuse boot band.
9.
Install dynamic damper, follow the procedure described below.
a.
Install dynamic damper to the shaft of housing assembly.
• For installation position by shape, refer to the table below.
NOTE:
Left side has 1 dynamic damper and 2 on the right side.
b.
Install dynamic damper as shown in the figure and fix with band.
CAUTION:
Never reuse boot band.
JPDIF0158ZZ
JPDIF0012ZZ
A
: 5.0 mm (0.197 in) or less.
JPDIF0268ZZ
Drive shaft
Wheel side
Transaxle side
Left side
B
Right side
A
B
JPDIF0304ZZ
Dynamic damper instal-
lation position:
FRONT DRIVE SHAFT
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• Left side
• Right side
10. Install dust shield to housing assembly.
CAUTION:
Never reuse dust shield.
11. Install circular clip to housing.
CAUTION:
Never reuse circular clip.
12. Install boot to the wheel side. Refer to
.
Inspection
INFOID:0000000006597344
INSPECTION AFTER REMOVAL
Check the following items, and replace the part if necessary.
• Move joint up/down, left/right, and in the axial directions. Check for motion that is not smooth and for signifi-
cant looseness.
• Check boot for cracks, damage, and leakage of grease.
INSPECTION AFTER DISASSEMBLY
Check the following items, and replace the part if necessary.
Joint Sub-Assembly
Check the following:
• Joint sub-assembly for rough rotation and excessive axial looseness.
• The inside of the joint sub-assembly for entry of foreign material.
• Joint sub-assembly for compression scars, cracks, and fractures inside of joint sub-assembly.
Replace joint sub-assembly if there are any non-standard conditions of components.
Housing assembly
• Replace housing assembly if there is scratching or wear of housing roller contact surface or spider roller
contact surface.
• Check shaft for runout, cracks, or other damage.
Dynamic Damper
Check damper for cracks or wear.
INSPECTION AFTER INSTALLATION
1.
Check wheel sensor harness for proper connection. Refer to
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
(With ESP).
2.
Check the wheel alignment. Refer to
.
JPDIF0178ZZ
JPDIF0303ZZ
FAX-60
< SERVICE DATA AND SPECIFICATIONS (SDS)
[HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Bearing
INFOID:0000000006608698
Drive Shaft
INFOID:0000000006608699
M/T
*: For measuring position, refer to
FAX-54, "WHEEL SIDE : Disassembly and Assembly"
(Wheel side),
56, "TRANSAXLE SIDE : Disassembly and Assembly"
(Transaxle side).
CVT
*: For measuring position, refer to
FAX-54, "WHEEL SIDE : Disassembly and Assembly"
(Wheel side),
56, "TRANSAXLE SIDE : Disassembly and Assembly"
(Transaxle side).
Item
Standard
Axial end play
0.05 mm (0.002 in) or less
Item
Standard
Wheel side
Transaxle side
Grease quantity
115 – 135 g (4.06 – 4.76 oz)
114 – 124 g (4.02 – 4.37 oz)
Boots installed length
*
94.0 mm (3.70 in)
93.2 mm (3.67 in)
Dimension of dynamic damper
*
Left side
Dimension A
263 – 269 mm (10.35 – 10.59 in)
Right side
Dimension A
364 – 370 mm (14.33 – 14.57 in)
—
Dimension B
—
480 – 486 mm (18.90 – 19.13 in)
Item
Standard
Wheel side
Transaxle side
Grease quantity
80 – 100 g (2.82 – 3.53 oz)
102.3 – 115.8 g (3.61 – 4.08 oz)
Boots installed length
*
91.0 mm (3.58 in)
92.7 mm (3.65 in)
Dimension of dynamic damper
*
Left side
Dimension A
278 – 284 mm (10.94 – 11.18 in)
Right side
Dimension A
364 – 370 mm (14.33 – 14.57 in)
—
Dimension B
—
489 – 495 mm (19.25 – 19.49 in)
PRECAUTIONS
FAX-61
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006752366
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser-
vice.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect
INFOID:0000000006752378
NOTE:
• Before removing and installing any control units, first turn the ignition switch to the LOCK position, then dis-
connect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
FAX-62
< PRECAUTION >
[K9K]
PRECAUTIONS
OPERATION PROCEDURE
1.
Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2.
Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3.
Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4.
Perform the necessary repair operation.
5.
When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6.
Perform self-diagnosis check of all control units using CONSULT-III.
Precautions for Drive Shaft
INFOID:0000000006600928
• Observe the following precautions when disassembling and assembling drive shaft.
- Never disassemble joint sub-assembly because it is non-overhaul parts.
- Perform work in a location which is as dust-free as possible.
- Clean the parts, before disassembling and assembling.
- Prevent the entry of foreign objects during disassembly of the service location.
- Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be
placed over parts.
- Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts.
- Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with
air or wiping with paper waste.
PREPARATION
FAX-63
< PREPARATION >
[K9K]
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FAX
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PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000006600929
Tool number
Tool name
Description
KV40104000
Hub lock nut wrench
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)
Removing and Installing wheel hub lock nut.
KV40107300
Boot band crimping tool
Installing boot band
KV40107500
Drive shaft attachment
Removing drive shaft
KV38107900
Protector
a: 32 mm (1.26 in) dia.
Installing drive shaft
ZZA0802D
ZZA1229D
ZZA1230D
PDIA1183J
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