Nissan Juke (2016 year). Service Repair Manual — part 138

DRIVE PINION

DLN-111

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[TRANSFER: TY21B]

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DRIVE PINION

Exploded View

INFOID:0000000012199470

1.

Pinion lock nut

2.

Companion flange

3.

Drive pinion oil seal

4.

Pinion bearing (rear)

5.

Transfer case

6.

Gasket

7.

Filler plug

8.

Collapsible spacer

9.

Drive pinion adjusting shim

10. Pinion bearing (front)

11. Drive pinion

12. Ring gear

13. Ring gear shaft

14. Ring gear bearing (right)

15. Ring gear bearing adjusting shim

(right)

16. Spacer (right)

17. Transfer case oil seal (right)

18. Drive shaft oil seal

19. Transfer cover

20. Oil defense

21. Ring gear bearing (left)

22. Ring gear bearing adjusting shim

(left)

23. Spacer (left)

24. Transfer case oil seal (left)

25. Drain plug

26. Dowel pin

A.

Oil seal lip

B.

Transfer case mounting face

: Always replace after every disassembly.

: Select with proper thickness.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Apply gear oil.

: Apply multi purpose grease

JSDIA2491GB

Revision: November 2015

2016 JUKE

DLN-112

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21B]

DRIVE PINION

Disassembly

INFOID:0000000012199471

1. Remove transfer cover. Refer to

DLN-117, "Disassembly"

.

2. Remove ring gear shaft assembly. Refer to

DLN-97, "Disassembly"

.

3. Remove pinion lock nut from the drive pinion.
4. Put matching marks (A) on screw ends of drive pinion and com-

panion flange.

CAUTION:

Use paint to avoid scratching the surface.

5. Remove companion flange from drive pinion with the puller (A)

(Commercial service tool).

6. Remove drive pinion oil seal from the transfer case with the

puller (A) [SST: KV381054S0 (J-34286)].

CAUTION:

Never damage transfer case.

7. Remove drive pinion assembly (1) from transfer case while tap-

ping the drive pinion lightly with a plastic hammer.

CAUTION:

Never drop the drive pinion assembly.

8. Remove collapsible spacer from the drive pinion.
9. Remove inner race of pinion bearing (rear) from transfer case.

: Apply anti-corrosive oil.

: Apply Genuine Silicone RTV or equivalent. Refer to

GI-22, "Recommended Chemical Products and Sealants"

.

JSDIA2505ZZ

JSDIA2506ZZ

JSDIA2507ZZ

JSDIA2508ZZ

Revision: November 2015

2016 JUKE

DRIVE PINION

DLN-113

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10. Remove inner race of pinion bearing (front) from drive pinion

with the replacer (A) (Commercial service tool).

11. Tap the outer race of pinion bearing (rear) from transfer case

with a brass rod to remove outer race of pinion bearing (rear).

CAUTION:

Never damage transfer case.

12. Remove drive pinion adjusting shim.
13. Perform inspection after disassembly. Refer to

DLN-115,

"Inspection"

.

Assembly

INFOID:0000000012199472

1. Select drive pinion adjusting shim. Refer to

DLN-99, "Adjustment"

.

2. Install selected drive pinion adjusting shim to transfer case.
3. Install outer race of pinion bearing (rear) to the transfer case

with the drift (A) [SST: ST37830000 (

—

)].

CAUTION:

• Never reuse pinion bearing.

• Apply gear oil to the pinion bearing.

JPDIE0028ZZ

JSDIA2200ZZ

JSDIA2201ZZ

Revision: November 2015

2016 JUKE

DLN-114

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21B]

DRIVE PINION

4. Install inner race of pinion bearing (front) to drive pinion with the

drift (A) [SST: ST35272000 (J-26092)].

CAUTION:

• Never reuse pinion bearing.

• Apply gear oil to the pinion bearing.

5. Assemble inner race of pinion bearing (rear) into the transfer

case.

CAUTION:

• Never reuse pinion bearing.

• Apply gear oil to the pinion bearing.

6. Using the drifts (A) (Commercial service tool), install drive pinion

oil seal (1) to transfer case within the dimension (L) shown as

follows.

CAUTION:

• Never reuse oil seal.

• When installing, never incline oil seal.

• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference.

7. Assemble a collapsible spacer onto the drive pinion.

CAUTION:

Never reuse the collapsible spacer.

8. Assemble drive pinion assembly into the transfer case, and then install companion flange to drive pinion.

NOTE:

Align matching marks (A) on the thread edge of drive pinion and

companion flange, and install companion flange if drive pinion is

reused.

9. Tap the companion flange (1) with a plastic hammer as far as

the pinion lock nut can be tightened.

CAUTION:

Never damage drive pinion oil seal.

10. Apply anti-corrosive oil to the thread and seat of the pinion lock

nut, and temporarily tighten pinion lock nut to the drive pinion.

CAUTION:

Never reuse pinion lock nut.

JSDIA2196ZZ

L

: 0 – 0.6 mm (0 – 0.024 in)

JSDIA2509ZZ

JSDIA2505ZZ

JSDIA2510ZZ

Revision: November 2015

2016 JUKE

DRIVE PINION

DLN-115

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[TRANSFER: TY21B]

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11. Tighten pinion lock nut within the specified torque range with the

preload gauge (A) [SST: ST3127S000 (J-25765-A)] so that the

drive pinion bearing preload is within standard.

CAUTION:

• Start the tightening of pinion lock nut from lower limit of

the specified torque. Check the preload every 5

°

to 10

°

while tightening the pinion lock nut.

• Replace the collapsible spacer and tighten it again to

adjust if preload exceeds the specified value. Never

loosen pinion lock nut to adjust preload.

• After adjustment, rotate the drive pinion back and forth from 2 to 3 times to check for unusual

noise, sticking, binding, and so on.

12. Install ring gear shaft assembly. Refer to

DLN-98, "Assembly"

.

13. Install transfer cover to check and adjust each part. Refer to

DLN-117, "Assembly"

.

CAUTION:

Never apply liquid gasket.

14. Check backlash, tooth contact, total preload and companion flange runout. Refer to

DLN-99, "Adjust-

ment"

.

CAUTION:

Measure the total preload without the transfer case oil seal.

15. Reinstall transfer cover for applying liquid gasket. Refer to

DLN-117, "Assembly"

.

16. Install the transfer case oil seal (left and right). Refer to

DLN-117, "Assembly"

.

Adjustment

INFOID:0000000012199473

Selecting drive pinion adjusting shim, and checking backlash, tooth contact, total preload and companion

flange runout, refer to

DLN-99, "Adjustment"

.

Inspection

INFOID:0000000012199474

INSPECTION AFTER DISASSEMBLY

Check items below. If necessary, replace them with new ones.

Gear and Shaft

Check gear face and shaft for wear, cracks, damage, and seizure.

CAUTION:

Replace ring gear and drive pinion as a set (hypoid gear set) if any malfunction is detected on the ring

gear or drive pinion.

Bearing

Check for seizure, peeling, wear, corrosion, sticking, unusual noise, roughness in hand turning, and other

damage.

CAUTION:

Always replace inner race and outer race as a pair when replacing the bearing.

Shim

Check for seizure, damage, and unusual wear.

Drive pinion bearing preload : Refer to

DLN-120, "Pre-

load Torque"

.

JSDIA2500ZZ

Revision: November 2015

2016 JUKE

DLN-116

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21B]

TRANSFER CASE

TRANSFER CASE

Exploded View

INFOID:0000000012199475

1.

Pinion lock nut

2.

Companion flange

3.

Drive pinion oil seal

4.

Pinion bearing (rear)

5.

Transfer case

6.

Gasket

7.

Filler plug

8.

Collapsible spacer

9.

Drive pinion adjusting shim

10. Pinion bearing (front)

11. Drive pinion

12. Ring gear

13. Ring gear shaft

14. Ring gear bearing (right)

15. Ring gear bearing adjusting shim

(right)

16. Spacer (right)

17. Transfer case oil seal (right)

18. Drive shaft oil seal

19. Transfer cover

20. Oil defense

21. Ring gear bearing (left)

22. Ring gear bearing adjusting shim

(left)

23. Spacer (left)

24. Transfer case oil seal (left)

25. Drain plug

26. Dowel pin

A.

Oil seal lip

B.

Transfer case mounting face

: Always replace after every disassembly.

: Select with proper thickness.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Apply gear oil.

: Apply multi purpose grease

JSDIA2491GB

Revision: November 2015

2016 JUKE

TRANSFER CASE

DLN-117

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21B]

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Disassembly

INFOID:0000000012199476

1. Remove transfer cover mounting bolts.
2. Lightly tap position (A) of transfer cover with a plastic hammer to

remove transfer cover.

CAUTION:

When tapping of transfer cover, be sure to tap the back of

cover.

3. Remove transfer case oil seal (right and left).
4. Remove ring gear shaft assembly. Refer to

DLN-97, "Disassem-

bly"

.

NOTE:

When the ring gear shaft removed, the following parts are simul-

taneously removed:

• Spacer (right and left)

• Ring gear bearing adjusting shim (right and left)

• Outer race of ring gear bearing (right and left)

5. Remove drive pinion assembly from transfer case. Refer to

DLN-112, "Disassembly"

.

6. Tap the outer races of pinion bearing (front and rear) from trans-

fer case with a brass rod to remove outer races of pinion bearing

(front and rear).

CAUTION:

Never damage transfer case.

7. Remove drive pinion adjusting shim.
8. Remove dowel pin.

CAUTION:

Never remove dowel pin, if it is not necessary to replace.

9. Remove the filler plug and drain plug from the transfer case, and

then remove each gasket.

10. Remove oil defense from transfer cover.
11. Perform inspection after disassembly. Refer to

DLN-119,

"Inspection"

.

Assembly

INFOID:0000000012199477

1. Install the oil defense to transfer cover.
2. Install gaskets onto filler plug and drain plug and install them into transfer case.

CAUTION:

• Never reuse gasket.

• Install filler plug after oil is filled.

3. Install the dowel pin to transfer case.

CAUTION:

Never reuse the dowel pin.

4. Select drive pinion adjusting shim, and install it to transfer case. Refer to

DLN-99, "Adjustment"

.

: Apply anti-corrosive oil.

: Apply Genuine Silicone RTV or equivalent. Refer to

GI-22, "Recommended Chemical Products and Sealants"

.

JSDIA2199ZZ

JSDIA2200ZZ

Revision: November 2015

2016 JUKE

DLN-118

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21B]

TRANSFER CASE

5. Install outer race of pinion bearing (front) to the transfer case

with the drift (A) [SST: ST37830000 (

—

)].

CAUTION:

• Never reuse pinion bearing.

• Apply gear oil to the pinion bearing.

6. Install outer race of pinion bearing (rear) to transfer case with

the drift (A) [SST: ST33230000 (J-25805-01)].

CAUTION:

• Never reuse pinion bearing.

• Apply gear oil to the pinion bearing.

7. Install drive pinion assembly to transfer case. Refer to

DLN-113,

"Assembly"

.

8. Install ring gear shaft assembly to transfer case. Refer to

DLN-

98, "Assembly"

.

9. Set the drifts (A and B) to right and left side spacers individually.

Compress ring gear shaft assembly with ring gear bearing to

install transfer cover to transfer case.

CAUTION:

• Never apply gasket fluid on the mounting surface.

• Clean the mounting surface of transfer case and transfer

cover to degrease sufficiently.

• The drift shall be placed on the center of the spacers.

• The pressure shall be as low as to install ring gear shaft

assembly into transfer case. The maximum pressure shall be 10 kN (1 ton, 1.0 Imp ton).

• If the adjusting shims and spacers are installed by tapping, the transfer cover may be damaged.

Avoid tapping.

10. Check backlash, tooth contact, and total preload. Refer to

DLN-99, "Adjustment"

.

CAUTION:

Measure the total preload without the transfer case oil seals.

11. Remove transfer cover. Refer to

DLN-117, "Disassembly"

.

12. Apply liquid gasket (1) to mating surface of transfer cover.

• Use Genuine Silicone RTV or equivalent. Refer to

GI-22,

"Recommended Chemical Products and Sealants"

.

CAUTION:

• Remove old gasket adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-

ing to the mounting surfaces.

• The width of sealant bend is 2 – 3 mm (0.08 – 0.012 in).

• Overlap both ends of the bead for at least 3 mm (0.012 in).

• Immediately install transfer cover after installing applying

gasket.

JSDIA2201ZZ

JSDIA2202ZZ

A

: Drift (Commercial service tool)

B

: Drift (Commercial service tool)

JSDIA1105ZZ

JSDIA2203ZZ

Revision: November 2015

2016 JUKE