Suzuki Grand Vitara JB627. Manual — part 232

5A-112 Automatic Transmission/Transaxle:

43) Remove 2nd (No.3) brake flange “F”, 2nd (No.3)

brake discs “D”, 2nd (No.3) brake plates “P” and 2nd
(No.3) brake cushion plate (1) from transmission
case.

44) Remove snap ring (1) by using special tool.

Special tool
(A): 09900–06108

45) Remove one-way No.1 clutch assembly (1) and

planetary carrier thrust washer No.1 (2) from
transmission case.

46) Remove 2nd (No.3) brake piston (1) including 2nd

(No.3) brake cylinder (2) from transmission case.

47) Compress 2nd (No.3) brake return spring (1) until

2nd (No.3) brake return spring is lowered to the
place 1 – 2 mm (0.039 – 0.078 in.) from the snap ring
groove by using special tool and then remove snap
ring (2).

CAUTION

!

Be careful when applying pressure, for
overpressure will cause 2nd (No.3) brake
return spring to deform.

Special tool
(A): 09927–66540

48) Remove 2nd (No.3) brake piston from 2nd (No.3)

brake cylinder (1) by applying compressed air (392
kPa, 4.0 kg/cm

2

, 57 psi) into oil hole (2) of 2nd (No.3)

brake cylinder (1) as shown in figure.

1

F

D

P

I4JA01512092-01

1

I4JA01512093-01

1

2

I4JA01512094-01

2

1

I4JA01512095-01

2

1

(A)

I4JA01512352-01

1

2

I4JA01512097-01

Automatic Transmission/Transaxle: 5A-113

49) Remove front planetary gear assembly (1) and one-

way No.1 clutch inner race (2) from transmission
case.

50) Remove thrust needle roller bearing (1), thrust

bearing race No.3 (2) and planetary carrier thrust
washer No.2 (3) from transmission case.

51) Remove front planetary ring gear assembly (1) and

thrust needle roller bearing (2) from transmission
case.

52) Remove snap ring (1) by using flat end rod or the

like.

53) Remove middle planetary ring gear (1) and front

planetary ring gear flange (2) from front planetary
ring gear.

54) Remove No.1 brake flange “F”, No.1 brake discs “D”

and No.1 brake plates “P” from transmission case.

55) Remove snap ring (1) by using flat end rod or the

like.

56) Remove No.1 brake piston return spring (1) and

No.1 brake piston (2) from transmission case.

1

2

I4JA01512098-01

2

1

3

I4JA01512099-01

1

2

I4JA01512100-01

1

I4JA01512101-01

1

2

I4JA01512102-01

F

D

P

I4JA01512103-01

1

I4JA01512104-01

1

2

I4JA01512105-01

5A-114 Automatic Transmission/Transaxle:

57) Remove No.1 brake piston from No.1 brake piston

cylinder (1) by applying compressed air (392 kPa,
4.0 kg/cm

2

, 57 psi) into oil hole (2) of No.1 brake

piston cylinder (1) as shown in figure.

58) Remove O-ring from No.1 brake piston.

59) Remove snap ring (1) by using flat end rod or the

like.

60) Remove No.2 brake flange “F”, No.2 brake piston

return spring (1), No.2 brake discs “D” and No.2
brake plates “P” from transmission case.

61) Remove No.2 brake cylinder including No.2 brake

piston (1) by applying compressed air (392 kPa, 4.0
kg/cm

2

, 57 psi) into oil hole (2) of transmission case.

62) Remove No.2 brake piston (1) from No.2 brake

cylinder (2).

63) Remove middle planetary gear assembly (1),

planetary sun gear (2) and thrust bearing race No.4
(3) from transmission case.

64) Remove snap ring (1) by using special tool.

Special tool
(A): 09900–06108

1

2

I4JA01512106-01

1

I4JA01512107-01

F

1

D

P

I4JA01512108-01

1

2

I4JA01512109-01

1

2

I4JA01512110-01

3

1

2

I4JA01512111-01

1

(A)

I4JA01512112-01

Automatic Transmission/Transaxle: 5A-115

65) Remove intermediate shaft (1) and one-way No.3

clutch assembly (2) from transmission case.

66) Remove one-way No.3 clutch assembly (1) and one-

way No.3 clutch inner race (2) from intermediate
shaft.

67) Remove thrust bearing race No.8 (1), thrust needle

roller bearing (2), thrust bearing race No.7 (3) and
planetary ring gear flange assembly (4) from
intermediate shaft.

68) Remove snap ring (1) by using flat end rod or the

like.

69) Remove rear planetary ring gear flange (1) from rear

planetary ring gear (2).

70) Remove brake plate stopper spring (1) from

transmission case.

71) Remove 1st & reverse (No.4) brake flange (1) from

transmission case.

72) Remove 1st & reverse (No.4) brake plates “P” and

1st & reverse (No.4) brake discs “D” from
transmission case.

73) Remove 1st & reverse (No.4) brake flange “F” from

transmission case.

1

2

I4JA01512113-01

1

2

I4JA01512114-01

3

4

1

2

I4JA01512115-01

1

I4JA01512116-01

1

2

I4JA01512117-01

1

I4JA01512118-01

F

1

D

P

I4JA01512119-01