Hummer H1 (2002+). Manual — part 166
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Body 10-35
®
05745159
MIRRORS
Side Mirror Replacement
Removal
Remove screws, mirror, and gasket from door hinge
(Figure 10-57).
Figure 10-57: Side Mirror Assembly Replacement
Installation
Secure gasket and mirror to door hinge with screws
(Figure 10-57).
POWER MIRRORS
Power Mirror Assembly Replacement
Removal
1.
Remove three screws securing power mirror assembly and
gasket to mounting plate (Figure 10-58).
2.
Disconnect power mirror assembly connector from door
jumper harness.
3.
Inspect gasket, and replace if damaged.
Installation
NOTE:
Ensure door jumper harness is routed through gasket
before connecting to power mirror assembly.
1.
Connect power mirror assembly connector to door jumper
harness (Figure 10-58).
NOTE:
Wires from power mirror assembly must be coiled in
mirror housing to ensure clearance of attachments.
Figure 10-58: Power Mirror Assembly
MIRROR
DOOR
GASKET
DOOR HINGE
POWER MIRROR
DOOR
JUMPER
HARNESS
CONNECTOR
DOOR
JUMPER
HARNESS
MOUNTING
PLATE
GASKET
CONNECTOR
ASSEMBLY
10-36
Body
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®
Rearview Mirror Replacement
Removal
1.
Remove screw and rearview mirror from mirror bracket
(Figure 10-59).
NOTE:
Perform step 2 only if bracket requires replacement.
Mark location of bracket prior to removal.
2.
Remove bracket from windshield.
Cleaning and Inspection
Clean epoxy remains from windshield.
Installation
NOTE:
Perform step 1 only if bracket was removed.
1.
Secure mirror bracket to windshield with quick-drying
epoxy. Allow to dry (Figure 10-59).
2.
Secure rearview mirror to mirror bracket with screw.
Figure 10-59: Rearview Mirror
DOOR REPLACEMENT
Door replacement varies in complexity depending on the type
and number of components that must be removed from the old
door and installed on the new door. Removal and installation
of these components are detailed in the previous pages of this
section. Any reference to wiring harness removal and installa-
tion is covered in Section 12. The following door replacement
procedure is written assuming the presence of power equip-
ment.
When replacing doors with manual equipment, follow this pro-
cedure but skip the power/electrical steps. Refer to manual
window regulator removal and installation at the end of this
procedure when needed.
NOTE:
Door replacement is basically the same for all doors.
Removal
CAUTION: To avoid damage, support door during removal.
1.
Remove sideview mirror (front doors only).
2.
Remove door harness from pillar (Section 12).
3.
Remove door stop strap assembly.
4.
Remove twelve-point bolts and washers securing upper
door hinge to pillar (Figure 10-60).
Figure 10-60: Door Mounting
5.
Close door.
6.
Remove twelve-point bolts and washers securing lower
door hinge to pillar and remove door.
WINDSHIELD
MIRROR BRACKET
REARVIEW MIRROR
UPPER
HINGE
PLATE
DOOR
LOWER
HINGE
PLATE
LOWER
DOOR
HINGE
PILLAR
UPPER
HINGE
DOOR
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Body 10-37
®
05745159
Disassembly
1.
Remove twelve-point bolts, washers, and upper and lower
hinge plates from door (Figure 10-60).
Figure 10-61: Door Trim Breakdown
2.
Remove power windows and/or door locks switches from
door (refer to procedure in this section).
3.
Remove screws and door pull handle or armrest from door
trim panel (Figure 10-61).
4.
Remove screws securing inside door handle to door trim
panel. Pull handle away from trim panel, and disconnect
inside operating rod from handle.
5.
Remove screw/washer assemblies and door trim panel
from door.
6.
Remove vapor barrier and moisture barrier flap from door
(Figure 10-62).
7.
Disconnect inside operating rod from door latch assembly
and remove rod (Figure 10-63).
8.
Remove lock cylinder clip from lock cylinder.
9.
Push lock cylinder through outside of door. Remove clip
securing lever and lock operating rod to cylinder and
remove cylinder from door (Figure 10-65).
10. Remove nuts and lockwashers securing gasket and outside
door handle to door. Disconnect outside operating rod
from handle, and remove handle.
Figure 10-62: Vapor Barrier and
Moisture Barrier Flap
11. Remove screws, lockwashers, and latch assembly from
door (Figure 10-64).
12. Remove all rods from door latch assembly.
Figure 10-63: Inside Operating Rod Location
INSIDE
OPERATING
ROD
INSIDE DOOR
DOOR PULL
HANDLE
ARMREST
DOOR
HANDLE
POWER
WINDOW
SWITCH
POWER
DOOR LOCK
SWITCH
WINDOW SWITCH
(REAR DOORS)
MOISTURE
BARRIER
FLAP
VAPOR
BARRIER
DOOR
DOOR
LOCK
INSIDE
OPERATING
ROD
CYLINDER
CLIP
LATCH
ASSEMBLY
LOCK
CYLINDER
10-38
Body
______________________________________________________________________
®
Figure 10-64: Latch Assembly
CAUTION: Firmly support glass during regulator removal to
avoid damage.
Remove power window regulator (refer to procedure in this
section).
Cleaning and Inspection
NOTE:
Clean all components, and examine for wear or dam-
age. Replace if necessary.
Assembly
1.
Install power windows regulator (refer to procedure in this
section).
2.
Install all rods on door latch assembly (Figure 10-64).
WARNING: Screws securing latch assembly have met-
ric threads. Substituting non-metric threaded screws
can result in door opening during vehicle operation. Do
not substitute screws.
3.
Secure latch assembly to door with lockwashers and
screws.
4.
Connect outside operating rod to outside door handle, and
secure gasket and outside door handle to door with nuts
and lockwashers (Figure 10-65).
5.
(Front doors only)
Install lock cylinder in door and secure
lock operating rod and lever to lock cylinder with clip.
6.
(Front doors only) Secure lock cylinder in door with lock
cylinder clip (Figure 10-63).
7.
Install inside operating rod on door latch assembly.
Figure 10-65: Lock Cylinder and
Outside Door Handle
NOTE:
Vapor barrier must be completely sealed at all edges to
prevent water entry into the interior of the vehicle.
8.
Install moisture barrier flap and vapor barrier on door
(Figure 10-62).
9.
Secure door trim panel to door with screw/washer
assemblies (Figure 10-61).
10. Connect inside operating rod to inside door handle, and
install inside door handle on door trim panel with screws.
11. Install door pull handle or armrest on door trim panel with
screws.
12. Install power window switch.
13. Secure upper and lower hinge plates to door with washers
and twelve-point screws (Figure 10-66).
Installation
CAUTION: To avoid damage, support door during installa-
tion.
1.
Secure lower door hinge to pillar with washers and twelve-
point screws. Do not tighten screws (Figure 10-66).
2.
Secure upper door hinge to pillar with washers and
twelve-point screws. Do not tighten screws.
3.
Install door stop strap assembly.
4.
Install power windows and door locks harness on pillar
(Section 12).
5.
Install sideview mirror (front doors only).
6.
Install sideview mirror (front doors only).
DOOR
LATCH ASSEMBLY
OUTSIDE
DOOR
HANDLE GASKET
CLIP
LOCK
OPERATING
ROD
DOOR
LOCK
CYLINDER
OUTSIDE
OPERATING
ROD
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