Toyota Tundra. Manual — part 2040

Torque: for bolt C

10 N*m (102 kgf*cm, 7 ft.*lbf)

except bolt C

21 N*m (214 kgf*cm, 16 ft.*lbf)

Standard Bolt

HEAT EXCHANGER COVER STANDARD BOLT REFERENCE CHART

Item

Length

Thread Diameter

Bolt A 20 mm (0 787 in ) 8 mm (0 315 in )

Bolt B 70 mm (2 76 in ) 8 mm (0 315 in )
Bolt C 16 mm (0 630 in ) 6 mm (0 236 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FE) - Tundra

Fig. 342: Locating Heat Exchanger Cover Mounting Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

INSTALL VENTILATION PIPE GASKET

NOTE:

Do not start the engine for at least 2 hours after installing.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FE) - Tundra

a

Using SST, evenly tap in a new ventilation pipe gasket until its surface is flush with the lip of the
ventilation pipe

SST 09950-60010 (09951-00360), 09950-70010 (09951-07100)

12

INSTALL OIL RETURN PIPE GASKET

a

Install a new oil return pipe gasket

Fig. 344: Locating Oil Return Pipe Gasket
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13

INSTALL CYLINDER BLOCK WATER JACKET SPACER

a

Install the 2 water jacket spacers as shown in the illustration

NOTE:



Do not tap the gasket at an angle.



Do not tap the gasket excessively.

Fig. 343: Installing Ventilation Pipe Gasket
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FE) - Tundra

14

INSTALL CYLINDER HEAD GASKET RH (See INSTALLATION )

15

INSTALL CYLINDER HEAD GASKET LH (See INSTALLATION )

16

INSTALL CYLINDER HEAD SUB-ASSEMBLY RH (See INSTALLATION )

17

INSTALL CYLINDER HEAD SUB-ASSEMBLY LH (See INSTALLATION )

18

INSTALL VALVE STEM CAP

a

Apply a light coat of engine oil to the valve stem caps

b

Install the 32 valve stem caps to the cylinder head

19

INSTALL VALVE LASH ADJUSTER ASSEMBLY

a

Inspect the valve lash adjuster (see INSPECTION )

b

Install the 32 valve lash adjusters to the cylinder head

20

INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

a

Apply engine oil to the lash adjuster tips and valve stem cap ends

b

Install the 32 valve rocker arms as shown in the illustration

NOTE:



Face the cutouts indicated by the arrows in illustration away
from the engine.



Face the "up mark" as shown in the illustration.

Fig. 345: Identifying Up Mark Position For Installing Cylinder
Block Water Jacket Spacer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Install the lash adjuster at the same place it was removed from.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FE) - Tundra