Ford Galaxy / Ford S-MAX. Manual — part 246

Engine - 1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx - Engine—Vehicles With: 5-Speed Manual Transaxle
(MTX-75)

Installation

General Equipment

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.

Cable ties
Vehicle/axle stands

1. Refer to:

Diesel Fuel System Health and Safety Precautions

2. Install the transaxle to the engine.

3. Torque: 48 Nm

4. Torque: 48 Nm

5. Torque: 48 Nm

6. Torque: 48 Nm

7. Torque: 48 Nm

8. Torque: 24 Nm

9. Torque: 25 Nm

10. Install the starter motor.

Refer to:

Starter Motor

(303-06D Starting System - 1.8L Duratorq

(92kW/125PS) - Lynx, Removal and Installation).

11.

WARNING: Make sure that the engine and transmission assembly is on wooden blocks and secured with

suitable retaining straps.

Secure the engine and transaxle assembly on a suitable workshop table and position it under the vehicle.

General Equipment:

Vehicle/axle stands

General Equipment:

Cable ties

12. Loosen: 2 turn(s)

13. Torque: 133 Nm

14.

1. Torque: 12 Nm
2. Torque: 80 Nm
3.

NOTE: Only tighten the bolts finger tight at this stage.

15. Raise the vehicle and remove the Vehicle/axle stands.

General Equipment:

Vehicle/axle stands

16. Torque: 80 Nm

17. Torque: 90 Nm

18. Connect the fuel supply line and fuel return line quick release couplings.

Refer to:

Fuel Filter

(310-01B Fuel Tank and Lines - 1.8L Duratorq

(92kW/125PS) - Lynx, Removal and Installation).

19. Connect the PCM electrical connectors.

Refer to:

Powertrain Control Module (PCM)

(303-14E Electronic Engine Controls

Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx, Removal and Installation).

20. Torque: 25 Nm

21. Torque: 23 Nm

22.

23.

CAUTION: Twisting the exhaust flexible pipe more than 2 degrees may cause damage resulting in failure.

Tighten all retaining nuts in the sequence shown.

Torque:

1-5: 25 Nm
6: 51 Nm

24. Remove the front subframe.

Refer to:

Front Subframe

(502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

25. Install the left-hand halfshaft.

Refer to:

Front Halfshaft LH

(205-04 Front Drive Halfshafts, Removal and Installation).

26. Install the right-hand halfshaft.

Refer to:

Front Halfshaft RH

(205-04 Front Drive Halfshafts, Removal and Installation).

27. Install both front wheels.

Refer to:

Wheel and Tire

(204-04 Wheels and Tires, Removal and Installation).