Ford Galaxy / Ford S-MAX. Manual — part 232

20. Torque: 90 Nm

21.

22. Install the starter motor.

Refer to:

Starter Motor

(303-06D Starting System -

1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal and
Installation).

23. Torque: 25 Nm

24. Torque:

driveshaft intermediate bearing retaining bolts 27
Nm
vibration damper retaining bolts 10 Nm

25.

26. Torque:

1 25 Nm
2 9.8 Nm
3 35 Nm
4 23 Nm

27.

CAUTION: Twisting the exhaust flexible pipe

more than 2 degrees may cause damage resulting
in failure.

Tighten all retaining nuts in the sequence shown.

Torque:

1-5 25 Nm
6 51 Nm

28.

29. Remove the

exhaust flexible
pipe support
wrap.

30.

1. Torque: 35 Nm
2. Loosen: 360°
3. Torque: 85 Nm

31.

32. Install the front right wheel.

Refer to:

Wheel and Tire

(204-04 Wheels and Tires,

Removal and Installation).

33. Tighten the common rail support bracket retaining bolts

in the sequence shown. Do not fully tighten the fuel
supply manifold retaining bracket bolts at this stage.

Torque:

1-2 23 Nm
3 24 Nm

34.

NOTE: The fuel supply line must be installed with
the yellow identification collar adjacent to the fuel

injector and the blue identification collar adjacent
to the fuel rail.
NOTE: The fuel supply line must be installed with
the yellow identification collar adjacent to the fuel
pump and the blue identification collar adjacent to
the fuel rail.
NOTE: The high-pressure fuel supply lines must be
connected immediately after removing the blanking
plugs.
NOTE: Do not allow the unions to hit the ends of
the high-pressure fuel supply line. To aid
installation of the new high-pressure fuel supply
lines, the unions at the fuel rail end are colored
gold.

Tighten the fuel injector high-pressure fuel supply lines
in the sequence shown.

Torque:

1-5 25 Nm
6-10 38 Nm
thermostat housing 23 Nm
vacuum pipe 18 Nm

35. Torque:

1 7 Nm
2 23 Nm
3 23 Nm

36. Install the Fuel Filter.

Refer to:

Fuel Filter

(310-01B Fuel Tank and Lines -

1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal and
Installation).

37. Torque: 23 Nm

38.

1. Torque: 3 Nm
2. Torque: 5 Nm