Ford Galaxy / Ford S-MAX. Manual — part 230

25.

26.

CAUTION: Twisting the exhaust flexible pipe

more than 2 degrees may cause damage resulting
in failure.

27.

28. General Equipment:

Dowel with a diameter of 4 mm

29.

30. Secure the A/C compressor to one side.

General Equipment:

Cable ties

31. Remove the starter motor.

Refer to:

Starter Motor

(303-06D Starting System -

1.8L Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, Removal and
Installation).

32.

NOTE: Only rotate the crankshaft in the normal
direction of rotation.

1. Remove the cylinder block blanking plug and

install the special tool.

Special Tool(s):

303-193

2. Rotate the crankshaft slowly until the crankshaft

stops.

3. Make sure that the crankshaft does not

rotate during installation of the special
tool.Make sure that the crankshaft is at the
TDC position before locking the special
tool.Using the special tool, lock the crankshaft.

Special Tool(s):

303-393

33. Loosen the charge air cooler outlet pipe and put it

aside.

34. General Equipment:

Trolley jack

35.

36.

37.

38. Special Tool(s):

303-376B

39.

40. Torque: 20 Nm

41. Discard the timing belt.

42. Loosen the camshaft pulley retaining bolt by 5 turns.

Special Tool(s):

205-072

43. Special Tool(s):

303-651