Ford Galaxy / Ford S-MAX. Manual — part 231

Installation

44.

45.

NOTE: Note the different lengths of the bolts.

46. Special Tool(s):

303-122

1. Clean the mating faces of the cylinder head and cylinder

block with cleaner.

Material:

Spoiler Adhesive Kit 2 Component (WSK-

M5B401-A1 / 2U7J-M2G376-AA)

2.

NOTE: The thickness and position of the new
cylinder head gasket must be the same as that of
the old one (hole/tooth and TOP/OBEN marked).

3.

NOTE: The pistons must not be at TDC. Make sure
that the special tool is engaged in the camshaft
groove.

Special Tool(s):

303-122

4.

CAUTIONS:

Make sure that new bolts are installed.

Make sure that the component is clean, free of

foreign material and lubricant.

Torque:

20 Nm
54 Nm
90°

M12x137 70°

M12x177 90°

Stage 1:
Stage 2:
Stage 3:
Stage 4:

5. Torque: 10 Nm

6.

Check the timing belt tensioner and make sure
that the timing belt tensioner pointer rotates
clockwise freely.

Move the timing belt tensioner adjustment arm to
the 3 o'clock position.
Do not fully tighten the timing belt tensioner
retaining bolt at this stage.

7.

The camshaft pulley must be able to rotate freely
on the camshaft taper. Tighten the camshaft
pulley bolt finger tight and then loosen by one
half turn.
Install the timing belt with the direction arrows in
the direction of engine rotation.

8. Tension the timing belt counterclockwise until the

pointer is positioned between the sides of the window.

Torque:

50 Nm

9. Special Tool(s):

205-072

Torque:

50 Nm

10. Remove the special tools.

Special Tool(s):

303-376B

,

303-193

,

303-393

11.

1. Rotate the crankshaft 2 revolutions. Replace the

Timing Peg just before TDC on the second
revolution.

Special Tool(s):

303-193

2. Rotate the crankshaft slowly until the crankshaft

stops at TDC.

12. Check that the timing belt tensioner pointer is

positioned in the window, otherwise the timing belt
tensioning steps must be repeated.

13.

NOTE: If the special tool cannot be installed, the
timing belt tensioning steps must be repeated.

Install the special tool.

Special Tool(s):

303-376B

14. Remove all special tools and install the cylinder block

blanking plug.

Torque:

23 Nm

15. Torque: 20 Nm

16. Torque: 7 Nm

17. Torque: 23 Nm

18.

1. Torque: 12 Nm
2. Torque: 80 Nm
3.

NOTE: Only tighten the bolts finger tight at
this stage.

19. Lower and remove the Trolley jack.

General Equipment:

Trolley jack