Ford Ranger EV (2001 year). Manual — part 192

414-03B-164

414-03B-164

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

414-03B-165

414-03B-165

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

Traction Battery Module — Modules 16, 19, 20, 22

Special Tool(s)

Battery Post Torque Wrench

307-026

Battery Terminal Cap Opener

418-F215

Battery Handles

414-F001

414-03B-166

414-03B-166

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

Removal

1. Disconnect the high-voltage connector.

1 Loosen the bolts.
2 Disconnect the connectors.

2. Disconnect the low-voltage connector.

1 Loosen the bolts.
2 Disconnect the connectors.

3. Remove the battery control module (BCM).

1 Remove the bolts.
2 Remove the BCM.

4. Position the IOM.

1 Remove the bolts.
2 Position the IOM aside.

414-03B-167

414-03B-167

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

5. Unclip the sense lead and relay from the

BCM/IOM bracket.

6. Remove the BCM/IOM bracket.

1 Remove the 4-pin auxiliary connector

bracket bolt.

2 Remove the bracket mounting bolts.
3 Remove the bracket.

7. Disconnect the harness connectors.

1 Disconnect the sense lead connectors.
2 Unclip and disconnect the thermistor.

8. Remove the low and high-voltage harness push

pins and fold the harnesses back over the rear
of the traction battery.