Ford Falcon. Manual — part 155
303-01c-41
Engine — V8 (4V)
303-01c-41
IN-VEHICLE REPAIR (Continued)
6. Disconnect the radiator lower hose.
Oil Pressure Sender
Materials
Pipe Sealant with
WSK-M2G350-A2 and
Teflon®
ESR-M18P7-A
D8AZ-19554-A or
equivalent
Removal and Installation
1. Raise and support the vehicle. For additional
information, refer to Section 100-02.
2. Disconnect the oil pressure sender electrical
connector.
7. Remove the four bolts and the filter adapter.
Discard the gasket.
3. Remove the oil pressure sender.
4. To install, reverse the removal procedure.
NOTE: If reusing the sender, clean the threads
and coat the oil pressure sensor threads with pipe
sealant.
8. To install, reverse the removal procedure.
NOTE: Install a new oil filter adapter gasket.
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303-01c-42
Engine — V8 (4V)
303-01c-42
IN-VEHICLE REPAIR (Continued)
Materials
Oil Level Indicator and Tube
10W-30 GF2 Engine Oil
WSS-M2C910-A2
Removal and Installation
or equivalent
1. Remove the oil level indicator.
Removal
2. Remove the bolt.
1. Remove alternator, refer to Section 414-02.
3. Remove the oil level indicator tube.
2. Install the special tool.
Install a new O-ring seal.
3. Raise and support the vehicle. For additional
4. To install, reverse the removal procedure.
information, refer to Section 100-02.
4. Remove through bolts from the engine mount
Oil Pan
bracket and chassis.
5. Drain the engine oil.
Special Tool(s)
3-Bar Engine Support
303-F073
Materials
Metal Surface Cleaner
WSE-M5B392-A
F4AZ-19A536-RA or
equivalent
Silicone Gasket and
WSE-M4G323-A4
Sealant
6. Lower the vehicle.
F7AZ-19554-EA or
LOCTITE 5900 or
equivalent
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303-01c-43
Engine — V8 (4V)
303-01c-43
IN-VEHICLE REPAIR (Continued)
7. Raise the engine 63.5 mm (2.5 inch).
3. Apply silicone gasket and sealant at the front
cover-to-cylinder block sealing surface.
8. Raise
the
vehicle.
NOTE: If the oil pan and the oil pan gasket are
9. Remove the bolts, oil pan and gasket.
not secured within four minutes, the sealant must
Inspect the oil pan gasket for damage.
be removed and the sealing area cleaned with
NOTE: Be careful when removing oil pan
metal surface cleaner. Allow to dry until there is
gasket. It is re-usable if not damaged.
no sign of wetness, or four minutes, whichever is
longer. Failure to follow this procedure can cause
future oil leakage.
Installation
1. Clean the mating surfaces.
4. Install the oil pan gasket and the oil pan and
CAUTION: Do not use metal scrapers,
loosely install the 16 bolts.
wire brushes, power abrasive discs or other
abrasive means to clean the sealing surfaces.
These tools cause scratches and gouges
which make leak paths. Use a plastic scraping
tool to remove all traces of old sealant.
2. Apply silicone gasket and sealant at the rear oil
seal retainer-to-cylinder block sealing surface.
NOTE: If the oil pan and the oil pan gasket are
not secured within four minutes, the sealant must
be removed and the sealing area cleaned with
metal surface cleaner. Allow to dry until there is
no sign of wetness, or four minutes, whichever is
longer. Failure to follow this procedure can cause
future oil leakage.
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303-01c-44
Engine — V8 (4V)
303-01c-44
IN-VEHICLE REPAIR (Continued)
5. Tighten the bolts in three stages, in the sequence 8. Raise the vehicle.
shown.
9. Install through bolt to the engine mount bracket
Stage 1: Tighten to 2 Nm (18 lb-in).
and chassis.
Stage 2: Tighten to 20 Nm (15 lb-ft).
Stage 3: Tighten an additional 60 degrees.
10. Lower the vehicle.
11. Install the alternator. For additional information,
refer to Section 414-02.
12. Install the lower intake manifold. For additional
information, refer to Intake Manifold—Upper.
13. Refill the engine crankcase with clean engine oil.
Oil Pump Screen and Pickup Tube
Materials
10W-30 GF2 engine oil
WSS-M2C910-A2
or equivalent
Removal
1. Remove the oil pan. For additional information,
refer to Oil Pan in this section.
2. Remove the three (A) bolts and the (B) oil pump
6. Lower the vehicle.
screen cover and tube.
7. Lower the engine.
Remove the special tool.
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