Ford Falcon. Manual — part 153
303-01c-33
Engine — V8 (4V)
303-01c-33
IN-VEHICLE REPAIR (Continued)
4. Use compressed air in the cylinder to hold both
Valve — Springs, Retainer and Valve
valves in position.
Stem Seal
CAUTION: If air pressure has forced the
Special Tool(s)
piston to the bottom of the cylinder any loss
of air pressure will allow the valve to fall into
Compressor, Valve Spring
the cylinder. If air pressure must be removed
303-452 (T93P-6565-AR)
support the valve prior to removal.
Installer, Valve Stem Oil Seal
303-383 (T91P-6571-A)
Compressor, Valve Spring
303-567 (T97P-6565-AH)
5. Install the special tool between the valve spring
coils to protect the intake valve stem seal from
damage.
Spacer, Valve Spring
Compressor
303-382 (T91P-6565-AH)
Removal
CAUTION: Mark all valve component
positions. Reused valve components must be
installed in their original locations.
6. Using the special tool, compress the intake valve
1. Remove the roller followers. For additional
spring. Remove the intake valve spring retainer
information, refer to Roller Followers in this
keys.
section.
2. Remove the spark plugs. For additional
information, refer to Section 303-07B.
3. Position the piston of the cylinder being serviced
at the bottom of the stroke.
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303-01c-34
Engine — V8 (4V)
303-01c-34
IN-VEHICLE REPAIR (Continued)
7. Remove the special tool, the valve spring retainer, Installation
the valve spring and the valve stem seal.
1. Using the special tools, install the new intake
NOTE: Valve stem seals should be visually
valve stem seals. Repeat this step to install all
inspected if new seals are not installed.
necessary intake valve stem seals.
8. Repeat above three steps to remove all
necessary intake valve spring assemblies.
9. Install the special tool between the valve spring
coils to protect the exhaust valve stem seal from
damage.
2. Using the same special tools, install the new
exhaust valve stem seals. Repeat this step to
install all necessary exhaust valve stem seals.
3. Install the special tool between the valve spring
coils to protect the intake valve stem seal from
damage.
10. Using the special tool, compress the exhaust
valve spring. Remove the exhaust valve spring
retainer keys.
4. Position the intake valve spring and the spring
retainer over the intake valve stem and valve seal.
5. Using the special tool, compress the intake valve
11. Remove the valve spring retainer keys, the valve
spring. Install the intake valve spring retainer
spring retainer, the valve spring and the valve
keys.
stem seal.
NOTE: Valve stem seals should be visually
inspected if new seals are not installed.
12. Repeat above three steps to remove all
necessary exhaust valve spring assemblies.
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303-01c-35
Engine — V8 (4V)
303-01c-35
IN-VEHICLE REPAIR (Continued)
6. Repeat above three steps to install all necessary
2. Remove the 16 hydraulic lash adjusters.
intake valve spring assemblies.
7. Install the special tool between the valve spring
coils to protect the exhaust valve stem seal from
damage.
3. Inspect the roller followers. For additional
information, refer to Section 303-00.
Installation
1. To install, reverse the removal procedure.
8. Position the exhaust valve spring and the spring
retainer over the exhaust valve stem and valve
Roller Followers
seal.
9. Using the special tool, compress the exhaust
Special Tool(s)
valve spring. Install the exhaust valve spring
Compressor, Valve Spring
retainer keys.
303-452 (T93P-6565-AR)
Compressor, Valve Spring
303-567 (T97P-6565-AH)
Removal
10. Repeat above three steps to install all necessary
exhaust valve spring assemblies.
CAUTION: Mark roller follower positions.
Reused roller followers must be installed in their
11. Remove the compressed air hose from the
original locations.
cylinder.
1. Remove the left and right valve cover. For
12. Install the spark plugs. For additional information,
additional information, refer to Valve Cover—LH
refer to Section 303-07B.
and Valve Cover—RH in this section.
13. Install the roller followers. For additional
2. Position the piston of the cylinder being repaired
information, refer to Roller Followers in this
at the bottom of the stroke and the camshaft lobe
section.
at the base circle.
Hydraulic Lash Adjusters
Removal
1. Remove the roller followers. For additional
information, refer to Roller Followers in this
section.
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303-01c-36
Engine — V8 (4V)
303-01c-36
IN-VEHICLE REPAIR (Continued)
3. Using the special tool, compress the intake valve
Removal
spring and remove the roller follower.
1. Remove the roller followers. For additional
information, refer to Roller Followers in this
section.
2. Remove the LH timing chain for the LH side and
both timing chains for the RH side. For additional
information, refer to Timing Drive Components in
this section.
3. Install the special tool.
4. Using the special tool, compress the exhaust
valve spring and remove the roller follower.
4. Remove the exhaust camshaft sprocket and the
intake camshaft bolt, washer and spacer.
5. Repeat above three steps to remove all the
necessary roller followers. Inspect the roller finger
followers and camshafts. For additional
information, refer to Section 303-00.
6. To install, reverse the removal procedure.
Camshaft
5. Remove the special tool.
Special Tool(s)
Holding Tool, Camshaft
303-446 (T93P-6256-AHR)
Materials
10W-30 GF2 Engine Oil
WSS-M2C910-A2
or equivalent
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