Ford Falcon. Manual — part 156
303-01c-45
Engine — V8 (4V)
303-01c-45
IN-VEHICLE REPAIR (Continued)
Installation
Installation
1. Clean and inspect the mating surfaces.
1. Position the flexplate and install the bolts in the
sequence shown.
Inspect the O-ring seal.
2. Install the oil pump screen cover and tube and
install the bolts.
CAUTION: Make sure the O-ring is in
place and not damaged. A missing or
damaged O-ring can cause foam in the
lubrication system, low oil pressure and
severe engine damage.
NOTE: Clean and inspect the mating surfaces
and install a new O-ring. Lubricate with clean
engine oil.
3. Install the oil pan. For additional information, refer
to Oil Pan Installation in this section.
Flexplate
Removal
1. Remove the transmission. For additional
information, refer to Section 307-01A.
2. Remove the bolts and the flexplate.
2. Install the transmission. For additional information,
refer to Section 307-01.
Crankshaft Rear Oil Seal
Special Tool(s)
Installer, Crankshaft Rear Oil
Seal
303-518 (T95P-6701-DH)
Remover, Crankshaft Rear Oil
Seal
303-519 (T95P-6701-EH)
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303-01c-46
Engine — V8 (4V)
303-01c-46
IN-VEHICLE REPAIR (Continued)
Special Tool(s)
3. Using the special tools, remove the crankshaft
rear oil seal.
Installer, Crankshaft Rear Oil
Seal
303-516 (T95P-6701-BH)
Remover, Crankshaft Rear Oil
Slinger
303-514 (T95P-6701-AH)
Installation
Installer, Crankshaft Rear Oil
Slinger
1. Using the special tool, install the crankshaft rear
303-517 (T95P-6701-CH)
oil seal.
Impact Slide Hammer
100-001 (T50T-100-A)
Removal
1. Remove the flexplate. For additional information,
refer to Flexplate in this section.
2. Using the special tools, install the crankshaft oil
2. Using the special tools, remove the crankshaft oil
slinger.
slinger.
3. Install the flexplate. For additional information,
refer to Flexplate in this section.
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303-01c-47
Engine — V8 (4V)
303-01c-47
IN-VEHICLE REPAIR (Continued)
2. Install the special tool.
Engine Mounts — RH
Special Tool(s)
3-Bar Engine Support
303-F073
Removal
1. Install the special tool.
3. Raise and support the vehicle. For additional
information, refer to Section 100-02.
4. Remove the through bolt.
2. Raise and support the vehicle. For additional
information, refer to Section 100-02.
3. Remove the engine mount bracket through bolt.
4. Remove
crossmember.
5. Remove engine mount & bracket assembly from
5. Lower the vehicle.
the engine.
6. Raise the engine 63.5 mm (2.5 inches).
6. Remove engine mount heat shield.
7. Remove the engine mount.
Installation
1. To install, reverse the removal procedure.
Engine Mounts — LH
Special Tool(s)
3-Bar Engine Support
303-F073
7. Remove the engine mount from the vehicle.
Installation
Removal
1. To install, reverse the removal procedure.
1. Remove the lower intake manifold. For additional
information, refer to Intake Manifold—Upper in
this section.
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303-01c-48
Engine — V8 (4V)
303-01c-48
REMOVAL
Engine
Special Tool(s)
Modular Engine Lifting Bar
303-F047 (014-00073)
Holding Wrench, Fan Pulley
303-239 (T84T-6312-C)
6. Drain coolant from engine at tap left hand lower
corner.
7. Disconnect the lower radiator hose from the
radiator and the engine.
Wrench, Fan Clutch Hub Nut
303-240 (T84T-6312-D)
Removal
1. Disconnect lower pivot hood struts.
2. Tie hood back.
3. Remove the radiator upper hose from the engine.
4. Remove the fan shroud.
1. Remove the screws.
8. Disconnect the surge tank hose from the radiator.
2. Lift and remove the fan pack, out of the
1. Release the clamp.
vehicle.
2. Slide the hose off the radiator fitting.
9. Remove the surge tank from vehicle.
1. Disconnect vent and supply hoses from surge
tank.
2. Remove surge tank from vehicle.
5. Disconnect the transmission fluid cooler fittings.
1. Disconnect the upper transmission fluid cooler
fitting.
2. Disconnect the lower transmission fluid cooler
fitting.
NOTE: To avoid disturbing the transmission
oil cooler fittings, use a support spanner when
releasing cooling lines.
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