Ford Falcon. Manual — part 378
417-01-51 Exterior
Lighting 417-01-51
GENERAL PROCEDURES (Continued)
G86734 en
417-01-52 Exterior
Lighting 417-01-52
REMOVAL AND INSTALLATION
3. Remove the rubber boot from the lamp back face.
Headlamp Assembly
Removal
WARNING: Bulbs become hot to touch and
can cause burns if not allowed to cool before
handling.
1. Raise
the
hood.
2. Disconnect the 3 lamp wiring connectors.
3. Remove the front bumper & bumper absorber
(Refer to section 501-19).
4. Release retaining spring clip and withdraw bulb.
5. Remove bulb from holder.
Installation
NOTE: Hold the replacement Quartz Halogen bulb
with a clean cloth or tissue to prevent contact with
glass. If the glass is touched, the skin’s natural oils
will contaminate the bulb. Wipe the bulb clean using
methylated spirits before installing.
1. Push bulb into holder.
2. Install the bulb and retain it with the spring clip.
4. Remove 4 bolts from the lamp.
3. Install the rubber boot, installing the inner
5. Pull lamp slighty forward and upwards to dislodge
aperture to the bulb first, followed by the outer
retainers.
aperture to the lamp body. Ensure the rubber boot
6. Gently move lamp slightly inboard and rock
has sealed correctly and is not deformed.
forward to remove ensuring indicator bulb clears
4. Reconnect wiring to the bulb and test.
fender opening.
Installation
Headlamp Bulb — Low Beam H4
1. Connect lamp wiring harness.
Removal
2. Reverse removal procedure.
1. Switch the headlamps off and allow sufficient time
3. Check and adjust headlamp aim if necessary.
to cool.
Headlamp Bulb — High Beam H7
2. Disconnect wiring from bulb.
3. Remove the rubber boot from the lamp back face.
Removal
4. Release retaining spring clip and withdraw bulb.
1. Switch the headlamps off and allow sufficient time
Installation
to cool.
NOTE: Hold the replacement Quartz Halogen bulb
2. Disconnect wiring from the bulb closest to the
with a clean cloth or tissue to prevent contact with
centre of the vehicle.
glass. If the glass is touched, the skin’s natural oils
will contaminate the bulb. Wipe the bulb clean using
methylated spirits before installing.
1. Install the bulb and retain it with the spring clip.
2. Install the rubber boot, installing the inner
aperture to the bulb first, followed by the outer
aperture to the lamp body. Ensure the rubber boot
has sealed correctly and is not deformed.
3. Reconnect wiring to the bulb and test.
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417-01-53 Exterior
Lighting 417-01-53
REMOVAL AND INSTALLATION (Continued)
Installation
Turn Signal Bulb
1. Reverse the removal procedure.
Removal
Auxiliary Lamp
1. Turn the front wheel inward to allow access to the
3 lower front fender splash shield push pin rivets
Removal
and screw. Carefully peel back the splash shield
1. Switch the lamps off and allow sufficient time to
to expose the turn signal wiring connector.
cool.
2. Remove the lower air deflector from the front
bumper.
Item
Description
1
Fender splash shield
2
Firtree Cip - 6.5x25mm (x2)
Item
Description
3
Scrivets - 6mm (x10)
1
Wiring harness
4
Screw - 5mm (x1)
2
Self-tapping screw
5
Screw - 5mm (x2)
3
Firtree clip
2. Turn the bayonet-style connector anti-clockwise
4
Air deflector retaining screw
approximately 1/8 of a turn to free the bulb holder.
3. Disconnect the wiring harness from the lamp bulb.
Installation
4. Remove the three self-tapping screws used to
1. Reverse the removal procedure.
retain the lamp.
Parklamp Bulb
Installation
1. Reverse the removal procedure.
Removal
1. Switch the headlamps off and allow sufficient time
Auxiliary Lamp Bulb
to cool.
Removal
2. Gently rotate anticlockwise and pull bulb holder
NOTE: Switch the lamps off and allow sufficient time
from the lamp.
to cool.
1. Remove the lower air deflector from the bottom of
the front bumper.
2. Disconnect the terminal.
3. Remove the bulb retainer by rotating in an
anti-clockwise direction.
4. Remove the bulb from the bulb by pulling
outwards.
Installation
1. Install the new bulb.
2. Refit the bulb retainer into the lamp housing and
rotate 1/8 turn clockwise until the bulb retainer is
fully positioned. Note that the bulb retainer will
3. Remove bulb from the holder by pulling outwards.
only fit correctly in one position.
3. Connect the terminal to the bulb retainer.
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417-01-54 Exterior
Lighting 417-01-54
REMOVAL AND INSTALLATION (Continued)
4. Refit the lower air deflector.
Tail Lamp Assembly — Sedan
Fog Lamp
Removal
Removal
1. Switch the foglamps off and allow sufficient time
to cool.
2. Remove the air lower air deflector.
3. Push the lamp inward with your palm.
4. Disconnect the lamp wiring.
5. Remove the lamp assembly from the car.
Installation
1. Reverse the removal procedure.
Fog Lamp Bulb
Removal
1. Open
decklid.
1. Remove the foglamp assembly from the bumper
2. Remove interior quarter trim.
as above.
3. Disconnect wiring connector to tail lamp and
squeeze rubber grommet through hole.
4. Remove two retaining screws on the inboard side
of tail lamp assembly.
5. Insert a thin flat head screwdriver or similar object
having a flat blade to the forward side of the
outboard stud and gently prise it off the plastic
retainer, being careful to protect any paint from
damage.
6. Remove the lamp assembly.
7. Discard mating ball stud insert.
Installation
1. Replace plastic ball stud insert.
2. Unclip retaining clip and remove bulb.
2. Pull the wiring assembly in and ensure the rubber
grommet is correctly seated to body panel.
Installation
3. Install lamp into vehicle ensuring locating tab is
NOTE: Hold the replacement Quartz Halogen bulb
over the sheetmetal tab.
with a clean cloth or tissue to prevent contact with
glass. If the glass is touched, the skin’s natural oils
4. Install the two retaining screws.
will contaminate the bulb. Wipe the bulb clean using
5. Connect the wiring connector and refit the rear
methylated spirits before installing.
quarter interior trim.
1. Install the bulb and retain it with the spring clip.
6. Close
the
decklid.
2. Test.
3. Clip lamp insert into the lamp assembly.
G86741 en
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