Ford Falcon. Manual — part 333
413-01-15 Instrument
Cluster 413-01-15
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Cruise Control Indication always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM.
inoperative
Output Test.
Instrument cluster.
Circuit.
Dimming Functionality inoperative
Conduct Functional Test: Button test
Instrument cluster Switch
Instrument cluster.
Door Ajar Indicator always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM.
inoperative
Output Test.
Instrument cluster.
Fog Lights Indicator always on /
Circuit.
Conduct Pinpoint Test ‘Fog Lights
Switch.
inoperative
Input Test’
Instrument cluster.
Circuit / CAN - fuel used.
Conduct Functional Test: Gauge Test.
Fuel gauge indication incorrect
Fuel pump module.
Conduct Pinpoint Test ‘Fuel Gauge
Instrument cluster.
Circuit Test’.
Circuit.
Conduct Pinpoint Test ‘Fuel Cut Off
Fuel Cut Off Warning Always Activated
Fuel Cut Off Unit.
Test’.
Instrument cluster.
Circuit / CAN.
Conduct Functional Test: Button Test.
Hazards always activated / inoperative
Conduct Pinpoint Test ‘Turn Signal
Instrument cluster.
Indicator Test’.
High Temperature Warning always on
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM.
/ inoperative
Output Test.
Instrument cluster.
Illumination always on / inoperative
Circuit.
Conduct Functional Test: Input & Data
Switch.
Test.
(Park Lights Input)
Conduct Pinpoint Test ‘ParkLamps
Instrument cluster.
Input Test’.
Fuel gauge inoperative/indication
Circuit / CAN - fuel used.
Conduct Functional Test: Gauge Test.
Fuel pump module.
Conduct Pinpoint Test ‘Fuel Gauge
incorrect
Instrument cluster.
Circuit Test’.
Temperature gauge
Circuit / CAN.
Conduct Functional Test: Gauge Test
Cylinder head temperature sensor
inoperative/indication incorrect
(CHT) or engine coolant temperature
sensor (ECT).
PCM.
Instrument cluster.
Indicator Left / Right Turn Signal
Circuit.
Conduct Functional Test: Input and
Switch.
Data Test.
always activated / inoperative
Conduct Pinpoint Test ‘Turn Signal
Instrument cluster.
Indicator Test’.
Low Fuel Warning always on /
Circuit.
Conduct Functional Test: Multifunction
Fuel pump module.
Output Test.
inoperative
Conduct Pinpoint Test ‘Fuel Gauge
Instrument cluster.
Circuit Test.
Low Oil Pressure Warning always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM.
inoperative
Output Test.
Instrument cluster.
Low Wash Indicator always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
BEM.
inoperative
Output Test.
Instrument cluster.
Odometer / Trip Odometer not
Circuit / CAN.
Conduct Functional Test Input & Data
incrementing
Instrument cluster.
Test.
Odometer / Trip Odometer Reset
Circuit.
Conduct Functional Test: Button Test.
Instrument cluster Switch
Switch inoperative
Instrument cluster.
G86737 en
413-01-16 Instrument
Cluster 413-01-16
DIAGNOSIS AND TESTING (Continued)
Condition
Source
Action
Odometer Error (OdOErr is displayed
Circuit.
Conduct Functional Test: Input & Data
on odometer
Instrument cluster.
Test.
Circuit.
On Board Computer inoperative
Conduct Functional Test: Button Test.
Instrument cluster Switch
Instrument cluster.
Park Brake Warning always on /
Circuit.
Conduct Functional Test: Multifunction
Switch.
Output Test.
inoperative
Conduct Pinpoint Test ‘Park Brake
Instrument cluster.
Test’.
Seatbelt Indicator Warning always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
Output Test.
inoperative
Instrument cluster.
Conduct Pinpoint Test ‘Seatbelt Input
Test’.
Security Indicator always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM / BEM.
inoperative
Output Test.
Instrument cluster.
Circuit.
Conduct Pinpoint Test ‘High Beam
The high beam indicator is inoperative
Switch.
Indicator Test’.
Instrument cluster.
Speedometer is inoperative/indication
Circuit / CAN.
Conduct Functional Test: Gauge Test.
Vehicle speed sensor.
incorrect
PCM
Instrument cluster.
Tachometer is inoperative/indication
Circuit / CAN.
Conduct Functional Test: Gauge Test
PCM.
incorrect
Instrument cluster.
Throttle Fault Warning always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM.
inoperative
Output Test.
Instrument cluster.
Traction Control Warning always on /
Circuit / CAN.
Conduct Functional Test: Multifunction
TCS.
inoperative
Output Test.
Cluster Configuration.
Instrument cluster.
Circuit / CAN.
Conduct Functional Test: Multifunction
Transmission Fail Warning always on
PCM.
Output Test.
Instrument cluster.
Transmission Overheat Warning
Circuit / CAN.
Conduct Functional Test: Multifunction
PCM.
always on
Output Test.
Instrument cluster.
Circuit / CAN.
Conduct Functional Test: Multifunction
PRND Indication inoperative
PCM.
Output Test.
Instrument cluster.
Connector Circuit Reference
Connector A - C171
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413-01-17 Instrument
Cluster 413-01-17
DIAGNOSIS AND TESTING (Continued)
Pin Number(s)
Circuit Designation/Description
Normal Condition/Measurement
1A
Illumination 5W output
Pulse width modulated signal switched to ground
(from cluster) corresponding to the selected
illumination level. Less than 5 ohms between the
instrument cluster and illumination destination.
2A
CAN low
Serial CAN Communications. Less than 5 ohms
between the instrument cluster and diagnostic
connector / surrounding CAN controlled modules.
3A
CAN high
Serial CAN Communications. Less than 5 ohms
between the instrument cluster and diagnostic
connector / surrounding CAN controlled modules.
4A
Fog Lights
0 Voltage with the Fog Lights switch in the OFF
position, Greater than 10 volts with the Fog
Lights switch in the ON position. Less than 5
ohms between the instrument cluster and the
Fog Lamps switch. Greater than 10,000 ohms
between the instrument cluster and ground.
6A
Ground
0 Voltage, Less than 5 ohms to chassis Ground
7A
Seatbelt/Airbag audible
0 Voltage, Less than 5 ohms between the
Instrument Cluster and Airbag Module. Greater
than 10,000 ohms between the Airbag Module
and ground.
8A
Fuel Cut Off
0 Voltage, Less than 5 ohms between the
Instrument Cluster and Fuel Cut Off Switch.
Greater than 10,000 ohms between the Fuel Cut
Off Switch and ground.
9A
High beam
0 Voltage with High Beam Multifunction Switch in
the OFF position and greater than 10 volts in the
ON turn position. Less than 5 ohms between the
instrument cluster and the multifunction switch.
Greater than 10,000 ohms between the
instrument cluster and ground.
10A
Park lights on
0 Voltage with Park Lamps Multifunction Switch
in the OFF position and greater than 10 volts in
the ON turn position. Less than 5 ohms between
the instrument cluster and the multifunction
switch. Greater than 10,000 ohms between the
instrument cluster and ground.
11A
Auto headlamps
0 Voltage with Auto Headlamps Multifunction
Switch in the OFF position and greater than 10
volts in the ON turn position. Less than 5 ohms
between the instrument cluster and the
multifunction switch. Greater than 10,000 ohms
between the instrument cluster and ground.
12A
Park brake
0 Voltage, Less than 5 ohms between the
Instrument Cluster and Park Brake. Greater than
10,000 ohms between the Park Brake and
ground.
13A
Petrol input
0 voltage, Variable resistance between the
instrument cluster and fuel ground return pin,
from 40 to 280 ohms, depending on the fuel tank
and fuel level. Less than 5 ohms between the
instrument cluster and fuel sender connector pin.
14A
Fuel ground return
0 voltage, Less than 5 ohms between the
Instrument Cluster and fuel sender connector
pin.
G86737 en
413-01-18 Instrument
Cluster 413-01-18
DIAGNOSIS AND TESTING (Continued)
Pin Number(s)
Circuit Designation/Description
Normal Condition/Measurement
15A
Ignition
0 Voltage with key OFF, Greater than 10 volts
with key ON. Greater than 10,000 ohms between
instrument cluster and ground.
16A
Battery
Greater than 10 volts with key ON or OFF.
Greater than 10,000 ohms between the
instrument cluster and ground.
17A
Left indicator switch
0 Voltage with turn indicator in the OFF position
and greater than 10 volts in the LH turn position.
Less than 5 ohms between the instrument cluster
and the multifunction switch. Greater than 10,000
ohms between the instrument cluster and
ground.
18A
Right indicator switch
0 Voltage with turn indicator in the OFF position
and greater than 10 volts in the RH turn position.
Less than 5 ohms between the instrument cluster
and the multifunction switch. Greater than 10,000
ohms between the instrument cluster and
ground.
19A
Illumination 25W output
Pulse width modulated signal switched to ground
(from cluster) corresponding to the selected
illumination level . Less than 5 ohms between
the instrument cluster and illumination
destination.
Connector B - C171
Pin Number(s)
Circuit Designation/Description
Normal Condition/Measurement
1B
Airbag
0 voltage, Less than 5 ohms between the
Instrument Cluster and Airbag module.
2B
Brake fail
0 voltage, Less than 5 ohms between the
Instrument Cluster and ABS module.
3B
Indicators supply
Greater than 10 volts with key ON or OFF.
Greater than 10,000 ohms between the
instrument cluster and ground.
4B
Right indicator output
0 Voltage with turn indicator in the OFF position.
Alternating between 0 and 10+ volts (from
cluster) in the RH turn position. Less than 5
ohms between the instrument cluster and
external indicator globes. Greater than 10,000
ohms between the instrument cluster and
ground.
5B
CAN wakeup
0 voltage, Less than 5 ohms between the
Instrument Cluster and CDU - CAN wakeup
modules.
6B
ABS
0 voltage, Less than 5 ohms between the
Instrument Cluster and ABS module.
G86737 en
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