Chery Tiggo T11 LHD. Manual — part 92

T11 Service Manual Transmission

110

4) Installation of the 1

st

-2

nd

gear synchronization

ring

Install the 1

st

-2

nd

gear synchronizer ring correctly

on the specified position of synchronizer ring

shown in the left figure.

5) Installation of the gear hub-1

st

-2

nd

gear

Install the gear hub-1

st

-2

nd

gear on the position

shown in the left figure.

CAUTION:

Confirm that the synchronization ring isn’t

locked when the installation of gear hub.

6) Installation of the gear bush-1

st

-2

nd

gear

synchronizer

a. Install the gear bush on the position

shown in the left figure.

b. Confirm that these two deep tooth

spaces of gear hub are correctly aligned

with these two high racks of the gear

hub during the installation of gear bush.

Identification mark

Rear of transmission

1

st

-2

nd

gear

synchronizer ring

Gear hub-2

nd

gear

Rear of transmission

Identification slotting
auger

Gear bush-1

st

-2

nd

gear

Gear hub-1

st

-2

nd

gear

T11 Service Manual Transmission

111

7) Installation of Synchronization Ring

8) Installation of sleeve-2

nd

gear

9) Installation of the 3

rd

driven gear

10) Installation of the snap ring- 3

rd

driven

gear

Install the snap ring to make the axial clearance

of the output shaft 3

rd

driven gear conform to

the standard value.

The Standard Value: -0.01 mm to 0.09 mm

11) Installation of 4

th

driven gear

Sleeve-2

nd

gear

Synchronization Ring

3

rd

driven gear

Snap ring-3

rd

driven gear

4

th

driven gear

T11 Service Manual Transmission

112

12) Installation of sleeve-5

th

gear

13) Installation of gear hub-5

th

-reverse gear

Install the gear hub-5

th

-reverse gear on the

position shown in the left figure.

CAUTION:

Confirm that the synchronizer ring is not

locked during the installation of gear

hub-5

th

-reverse gear.

14) Installation of reverse driven gear/needle

bearing-reverse gear/sleeve-reverse gear

15) Installation of input shaft rear bearing

Gear hub-5

th

-reveerse gear

Reverse
driving gear

Sleeve

Snap ring

Input shaft rear bearing

T11 Service Manual Transmission

113

16) Outer ring-1

st

-2

nd

gear synchronization

ring/steel ring-1

st

-2

nd

gear synchronization

ring/inner ring-1

st

-2

nd

gear synchronization

ring

(1) Examine there is no damage or breakage

on the gear surface and conical surface of
the clutch gear.

(2) Install the outer ring and inner ring, and

then press them down to the gear to
measure the clearance “A”. If the “A” is
less than the limit value, theses rings
shall be replaced.

The limit value: 0.5 mm

CAUTION: If it is necessary to replace the
outer ring, inner ring or steel, they shall be
replaced with a new complete set.

17) Gear bush and hub of synchronizer

(1) Assemble the gear bush together with the

gear hub of synchronizer, and then
examine they can slide smoothly.

(2) Examine there is no damage in the

front/rear end of the interior surface of
gear bush.

CAUTION: If it is necessary to replace the
gear bush or gear hub of the synchronizer,
they shall be replaced with a new complete
set.

The spring of synchronizer

Examine there is no sagging, deformation or

breakage on the spring.

18) Transmission gear

(1) Examine there is no damage or wearing on

the gear surface of the skew gear and
clutch gear.

(2) Examine there is no thickening, damage or

wearing on the steel ring-synchronization
ring.

(3) Examine there is no damage or wearing

inside the internal surface of gear and on
the front/rear end surface of gear.

Synchronization ring

Gear shifting fork

Snap ring

Gear

Outer ring

Steel ring

Inner ring