Defender 90 NAS. Manual — part 99
86
ELECTRICAL
12
REPAIR
HIGH LEVEL STOP LAMP - HARDTOP
Service repair no - 86.41.32
Remove
1. Remove 2 screws and remove stop lamp cover.
2. Disconnect Lucars from bulb holder.
3. Unscrew 2 nuts and remove lamp unit from fixing
studs and rubber gasket.
4. Remove gasket.
Refit
5. Position gasket and stop lamp. Secure with two
nuts.
6. Connect Lukars to bulb holder.
7. Position cover and secure with screws.
RADIO SPEAKER - REAR
Service repair no - 86.50.12
Remove
1. Raise rear seat cushion and fit stowage strap.
2. Carefully prise grille from speaker .
3. Remove 3 screws and withdraw speaker from
trim panel.
4. Disconnect two Lucars and remove speaker.
Refit
5. Connect Lucars, position speaker and secure
with screws.
6. Position grille and press firmly to secure.
ELECTRICAL
13
REPAIR
GENERATOR
Service repair no - 86.10.02
Remove
1. Disconnect battery negative lead.
2. Remove drive belt.
See Auxiliary drive belt
3. Remove cover from rear of generator.
4. Disconnect Lucar from rear of generator and
collect cover.
5. Remove 2 nuts securing leads to rear of
generator.
6. Disconnect leads from rear of generator.
7. Remove 2 bolts securing generator to mounting
bracket and collect nuts.
8. Remove generator.
Refit
9. Fit generator to mounting bracket.
10. Fit bolts and tighten nuts securing generator to
mounting bracket.
11. Connect leads to rear of generator and secure
with nuts.
12. Feed lucar through aperture in rear cover and
connect to generator.
13. Fit cover to rear of generator.
14. Fit drive belt.
See Auxiliary drive belt
15. Reconnect battery negative lead.
86
ELECTRICAL
14
REPAIR
AUXILIARY DRIVE BELT
Service repair no - 86.10.03
Remove
1. Remove viscous coupling.
See COOLING
SYSTEM, Repair, viscous coupling
2. Release drive belt tension by turning tensioner
clockwise.
3. With tension released, remove belt from
alternator pulley.
4. Remove drive belt.
NOTE: If belt is to be refitted, mark
direction of rotation.
Refit
5. Clean drive belt pulley grooves and inspect for
damage.
6. Fit belt to pulleys.
7. Turn drive belt tensioner clockwise and fit belt to
alternator pulley.
8. Release drive belt tensioner.
9. Fit viscous coupling.
See COOLING SYSTEM,
Repair, viscous coupling
DRIVE BELT TENSIONER
Service repair no - 86.10.09
Remove
1. Remove drive belt.
See Auxiliary drive Belt
2. Loosen tensioner centre bolt.
3. Remove bolt and tensioner.
Refit
4. Fit tensioner and bolt, tighten bolt to
50 Nm, 39
lbf ft.
5. Fit drive belt.
See Auxiliary drive Belt
ELECTRICAL
15
REPAIR
STARTER MOTOR
Service repair no - 86.60.01
1. Position vehicle on ramp [hoist].
2. Disconnect battery negative lead.
3. Remove RH front heated oxygen sensor.
See
FUEL SYSTEM, Repair, heated oxygen
sensor (H02s)
4. Remove front bolt and loosen rear bolt securing
catalyst heat shield. Lower front edge of heat
shield.
5. Remove bolt securing starter motor heat shield
to RH engine mounting bracket.
6. Release heat shield clip from starter motor
solenoid and move aside for access.
7. Lower ramp [hoist].
8. Disconnect Lucar from solenoid.
9. Remove nut and disconnect feed wires from
solenoid.
10. Remove top bolt securing starter motor.
11. Raise ramp [hoist].
12. Remove bottom bolt securing starter motor.
13. Remove starter motor.
Refit
14. Ensure mating faces are clean.
15. Locate starter motor and fit bottom bolt finger
tight.
16. Lower ramp [hoist].
17. Fit top bolt and tighten to
42 Nm, 31 lbf ft.
18. Connect feed wires to solenoid terminal and
secure with nut.
19. Connect Lucar to solenoid.
20. Raise ramp [hoist].
21. Tighten bottom starter motor bolt to
42 Nm, 31
lbf ft.
22. Manoeuvre heat shield into position and secure
clip to solenoid.
23. Align heat shield to RH engine mounting bracket
and fit retaining bolt.
24. Align catalyst heat shield and harness clip. Fit
and tighten front bolt. Tighten rear bolt.
25. Fit heated oxygen sensor.
See FUEL SYSTEM,
Repair, heated oxygen sensor (h02s); Refit
26. Reconnect battery negative lead.
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