Range Rover. Manual — part 297
AIR CONDITIONING
9
REPAIR
NOTE:
Do not carry out further dismantling if
component is removed for access only.
11. Remove condenser securing bolts from
locations.
12. Remove 4 bolts securing fans to condenser.
Remove fans.
Refit
13. Position fans on condenser. Secure with bolts.
14. If removed, position condenser securing bolts in
condenser.
15. Position condenser assembly.
16. Connect multiplugs to fans.
17. Remove plugs from condenser and pipes.
18. Ensure mating faces are clean.
19. Lubricate new ’O’ rings with compressor oil. Fit
to pipes.
20. Connect pipes to condenser.
21. Align pipe clips to condenser fan studs. Secure
with nuts.
22. Secure condenser to radiator bracket with bolts.
23. Position deflector panel. Secure with studs.
24. Fit intercooler.
See FUEL SYSTEM, Repair.
25. Evacuate and recharge air conditioning system.
See Adjustment.
26. Reconnect battery negative lead.
82
AIR CONDITIONING
NEW RANGE ROVER
10
REPAIR
COMPRESSOR - V8 - UP TO 99MY
Service repair no - 82.10.20
Remove
1. Disconnect battery negative lead.
2. Discharge air conditioning system.
See
Adjustment.
3. Remove drive belt tension. Release belt from
compressor.
See ELECTRICAL, Repair.
4. Disconnect compressor multiplug.
5. Remove 2 bolts securing pipes to compressor.
6. Release pipes from compressor. Discard ’O’
rings. Plug pipes and connections.
7. Remove 3 bolts securing compressor to
mounting bracket. Remove compressor.
Refit
8. Position compressor on mounting bracket.
Secure with bolts.
9. Remove plugs from pipes and connections.
10. Lubricate new ’O’ rings with compressor oil. Fit
to connections.
11. Align pipes to compressor. Tighten bolts to
23 Nm (17 lbf.ft).
12. Connect compressor multiplug.
13. Engage drive belt over compressor pulley.
14. Evacuate and recharge air conditioning system.
See Adjustment.
15. Reconnect battery negative lead.
AIR CONDITIONING
11
REPAIR
COMPRESSOR - V8 - FROM 99MY
Service repair no - 82.10.20
Remove
1. Depressurise A/C system.
See Adjustment.
2. Remove auxiliary drive belt.
See ELECTRICAL,
Repair.
3. Disconnect multiplug from compressor.
4. Remove 2 bolts securing A/C pipes to
compressor and discard ’O’ rings.
CAUTION: Immediately cap all air
conditioning pipes to prevent ingress of
dirt and moisture into the system.
5. Remove 4 bolts securing compressor to
mounting bracket and remove compressor.
Refit
6. Clean compressor dowels and dowel holes.
7. Position compressor to mounting bracket and
tighten bolts to
25 Nm (16 lbf.ft).
8. Remove caps from compressor and pipe
connections.
9. Clean compressor and pipe connections.
10. Lubricate new ’O’ rings with refrigerant oil and fit
to compressor.
11. Position A/C pipes to compressor and tighten
bolts to
9 Nm (7 lbf.ft).
12. Connect multiplug to compressor.
13. Fit auxiliary drive belt.
See ELECTRICAL,
Repair.
14. Recharge A/C system.
See Adjustment.
82
AIR CONDITIONING
NEW RANGE ROVER
12
REPAIR
COMPRESSOR - DIESEL
Service repair no - 82.10.20
Remove
1. Raise vehicle on four post lift.
2. Disconnect battery negative lead.
3. Raise lift.
4. Discharge air conditioning system.
See
Adjustment.
5. Remove drive belt.
See this section.
6. Disconnect compressor multiplug.
7. Remove 2 bolts securing high and low pressure
pipes.
8. Release pipes from compressor. Discard ’O’
rings. Plug pipes and connections
9. Remove 4 bolts securing compressor to
mounting bracket. Remove compressor.
NOTE: On RHD vehicles, bolts cannot be
removed completely.
Refit
10. Position compressor on bracket ring dowels.
Secure with bolts.
11. Remove plugs from pipes and compressor.
12. Lubricate new ’O’ rings with compressor oil. Fit
to connections.
13. Connect pipes to compressor. Secure with bolts.
Tighten to
23 Nm. (17 lbf.ft)
14. Connect compressor multiplug.
15. Fit drive belt.
See this section.
16. Evacuate and recharge air conditioning system.
See Adjustment.
17. Lower lift.
18. Reconnect battery negative lead.
EVAPORATOR
Service repair no - 82.25.20
Remove
1. Remove heater.
See HEATING AND
VENTILATION, Repair.
2. Remove screw inside centre vent duct.
3. Remove 2 bolts securing evaporator to heater
unit.
4. Remove evaporator from heater unit.
Refit
5. Reverse removal procedure.
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