Range Rover. Manual — part 231
CHASSIS AND BODY
19
REPAIR
41. Remove nuts and washers securing fascia to
base of ’A’ posts.
42. Remove bolt securing fascia to pedal box.
43. Using assistance, carefully manoeuvre the
fascia through the driver’s door aperture. Place
fascia on a soft covered work surface, supported
on suitable wooden blocks.
44. Remove rubber seals from air intake ducts.
45. Collect rear heater duct connecting tubes.
Refit
46. Fit intake seals to blower motor ducts. Tape
rubbers inside blower ducts to aid fitment.
NOTE: Tape the rubbers at this stage, as
they are almost impossible to locate after
dash fitment.
47. Fit guide pins LRT-76-001 to outer fascia studs.
48. With assistance, manoeuvre fascia into position
through driver’s front door aperture. Locate
guide pins.
NOTE: Assistance from a third person may
be necessary when guiding heater pipes
through bulkhead.
49. Loosely fit 1 tube bolt, fascia to scuttle.
50. Fit bolt securing fascia to pedal box. Tighten to
25 Nm. (18 lbf.ft)
51. Fit nuts and washers at base of A posts. Tighten
to
25 Nm. (18 lbf.ft)
52. Remove guide pins.
53. Fit remaining tube bolts. Tighten to
25 Nm.
(18 lbf.ft)
54. Fit rear heater duct connecting pipes.
55. Remove tape from intake seals.
56. Engage lips of sealing rubbers around scuttle
apertures.
57. Fit pollen filter housings, tighten bolts.
58. Fit scuttle side panel to passenger side of
vehicle, tighten bolts.
59. Connect heated screen multiplug, fit to side
panel clip.
60. Connect hoses to heater pipes. Tighten clips.
61. Air conditioning vehicles: Remove seals from
air conditioning pipes and TXV ports.
62. Lubricate new O rings with clean compressor oil,
fit to pipes.
63. Locate pipes in TXV ports, position clamp and fit
clamp bolt.
64. Engage evaporator drain tubes over pipes in
transmission tunnel.
65. Vehicles with SRS only: Route SRS crash
sensor harnesses through bulkhead into wheel
arches, locate harness grommets.
66. Secure harness clips beneath wheel arches,
route harnesses through valances into engine
bay, locate harness grommets.
76
CHASSIS AND BODY
NEW RANGE ROVER
20
REPAIR
67. Raise battery tray and air cleaner for access.
Route crash sensor harnesses, secure harness
clips, connect multiplugs to crash sensors.
68. Tighten battery tray and air cleaner bolts.
69. Connect multiplug to SRS control module.
70. Connect SRS harness multiplug to main
harness.
71. Fit air cleaner baffle beneath LH wheel arch,
secure with scrivet fasteners.
72. Fit wheel arch liners.
See this section.
73. All models:Route harness along sill, connect
multiplugs to BeCM.
74. Connect multiplugs at base of ’A’ posts and
secure plugs to brackets.
75. Fit earth wires to stud, tighten captive nut.
76. Connect vacuum hose and multiplugs to brake
and clutch pedal switches.
77. Position closing panel beneath passenger side
of fascia. Secure diagnostic plug, connect
footwell lamp. Align closing panel, secure with
scrivet fasteners.
78. Fit carpet retainer, engage sprag clips.
79. Fit seat base trim panel, secure trim studs,
tighten screw.
80. Fit fuse cover to seat base trim.
81. Fit both ’A’ post lower trim panels, secure sprag
clips. Engage door aperture seals.
82. LHD automatic vehicles only: Fit foot rest,
secure with bolts.
83. Fit radio.
See ELECTRICAL, Repair.
84. Fit wiper motor and linkage.
See WIPERS AND
WASHERS, Repair.
85. Fit steering column.
See STEERING, Repair.
86. Fit centre console.
See this section.
87. Refill cooling system.
See COOLING SYSTEM,
Repair.
88. Vehicles with SRS only: Fit battery.
See
ELECTRICAL, Repair.
89. Reconnect battery negative lead.
90. Evacuate and recharge air conditioning.
See
AIR CONDITIONING, Adjustment.
FASCIA ASSEMBLY - VEHICLES WITH SINGLE
POINT SENSED SRS
Service repair no - 76.46.23/99
WARNING: Refer to SRS safety
precautions before commencing repair.
WARNING: The fascia assembly houses
the heater distribution unit, blower
assemblies and air conditioning
evaporator and is therefore heavy. Assistance is
essential during removal and refit procedures.
CAUTION: When removed from the
vehicle, the fascia should be placed on a
work surface with a soft covering and
supported on suitable wooden blocks.
Remove
1. Remove key from starter switch and wait 10
minutes for SRS back up power circuit to
discharge.
2. Disconnect both battery terminals, earth lead
first.
3. Drain cooling system.
See COOLING SYSTEM,
Repair.
4. Release 2 clips securing heater hoses to heater
matrix and disconnect hoses.
5. Cap both heater matrix pipes to prevent coolant
spillage inside vehicle during fascia removal.
6. Recover refrigerant from air conditioning system.
See AIR CONDITIONING, Adjustment.
CHASSIS AND BODY
21
REPAIR
7. Remove bolt securing pipe clamp to thermostatic
expansion valve (TXV) and release pipes.
8. Remove and discard ’O’ ring seals from air
conditioning pipes.
9. Immediately cap both air conditioning pipes and
TXV ports to prevent moisture entering the air
conditioning system.
10. Remove wiper motor and linkage.
See WIPERS
AND WASHERS, Repair.
11. Disconnect passenger side heated screen
multiplug.
12. Release heated screen multiplug from scuttle
side panel and position aside.
13. Remove 6 bolts securing scuttle side panel to
scuttle and remove panel.
14. Remove pollen filter from both heater intake
housings.
15. Remove 8 screws securing each heater intake
housing to scuttle and remove intake housings.
Release sealing rubbers from scuttle panel
aperture.
16. Remove centre console.
See this section.
17. Remove transmission tunnel insulation pad.
76
CHASSIS AND BODY
NEW RANGE ROVER
22
REPAIR
18. Release latching mechanism and disconnect
multiplug from airbag diagnostic and control unit
(DCU).
19. Release SRS harness from transmission tunnel
and position to fascia to avoid snagging.
20. Remove 6 nuts securing gear lever gaiter ring to
transmission tunnel and release gaiter.
21. Remove 2 bolts securing gear lever to gearbox
remote and remove gear lever.
22. Disconnect high/low switch multiplug.
23. Remove 4 bolts securing fascia centre bracket to
fascia and transmission tunnel.
24. Remove fascia centre bracket.
25. Remove radio.
See ELECTRICAL, Repair.
26. Remove steering column.
See STEERING,
Repair.
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