Range Rover. Manual — part 235
CHASSIS AND BODY
35
REPAIR
PRIVATE LOCK - FRONT DOOR
Service repair no - 76.37.39
Remove
1. Remove outside handle.
See this section.
2. Fit door lock key.
3. Remove screw securing lock.
4. Remove cam and washer from lock.
5. Remove cam lock and stop from lock.
6. Remove cam return spring. Remove lock from
outside handle.
Refit
7. Apply grease to lock barrel.
8. Fit lock to outside handle.
9. Fit cam return spring, cam stop, cam lock,
washer and cam.
10. Fit screw securing lock to outside handle.
11. Remove door lock key.
12. Refit front door outside handle.
See this
section.
TRIM CASING - FRONT DOOR
Service repair no - 76.34.01
Remove
1. Release cheater panel.
2. Disconnect 2 tweeter speaker connectors,
remove cheater panel.
3. Remove screw securing remote handle
escutcheon, remove escutcheon.
4. Remove 3 screws securing trim casing.
5. Release 12 clips retaining trim casing.
76
CHASSIS AND BODY
NEW RANGE ROVER
36
REPAIR
6. Disconnect speaker connector.
7. Remove door trim casing.
Disassemble
8. Remove 12 trim casing retaining clips.
9. Remove 4 screws, remove speaker.
10. Remove 4 screws, remove speaker grille.
11. Remove 7 screws, remove trim casing pocket.
12. Remove 3 screws, remove arm rest.
13. Remove retaining clamp and sill button
escutcheon.
CHASSIS AND BODY
37
REPAIR
14. Remove door trim casing waist seal.
Assemble
15. Fit door trim casing waist seal.
16. Fit sill button escutcheon, position retaining
clamp, tighten screw.
17. Fit arm rest to trim casing, tighten 3 screws.
18. Fit trim casing pocket, tighten 7 screws.
19. Fit speaker grille to trim casing, tighten 4 screws.
20. Fit speaker to trim, tighten 4 screws.
21. Fit 12 retaining clips.
Refit
22. Connect trim casing speaker connector.
23. Fit trim casing, locating 12 retaining clips.
24. Fit 3 screws securing trim casing.
25. Fit remote handle escutcheon, tighten screw.
26. Position cheater panel, connect 2 tweeter
speaker connectors.
27. Secure cheater panel.
INSERT CAPPING - FRONT DOOR
Service repair no - 76.34.32
Remove
1. Fit protection to door trim casing.
2. Position a blunt flat blade between trim casing
and insert upper edge.
3. Gently raise blade to remove insert.
4. Remove retaining clips from insert.
Refit
5. Fit insert to door casing. Secure with clips.
6. Remove protection from door casing.
76
CHASSIS AND BODY
NEW RANGE ROVER
38
REPAIR
REAR DOOR ASSEMBLY
Service repair no - 76.28.02/99
Remove
1. Release door harness protective sleeve from
’B/C’ post.
2. Disconnect door harness multiplugs.
3. Remove check strap retaining pin.
CAUTION: Apply protective tape to ’B/C’
post before drifting out pin.
4. Remove hinge pin retaining clips.
5. With assistance, remove door assembly.
Refit
6. With assistance fit door to hinges.
7. Fit hinge retaining clips.
8. Align check strap and fit retaining pin.
9. Remove protective tape.
10. Connect harness multiplugs, secure protective
sleeve to ’B/C’ post.
11. If necessary adjust door.
See Adjustment.
GLASS - REAR DOOR
Service repair no - 76.31.02
Remove
1. Remove outer waist seal.
See this section.
2. Remove door trim casing.
See this section.
3. Remove speaker and plastic sheet.
See this
section.
4. Remove window motor and control panel
assembly.
See ELECTRICAL, Repair.
5. Remove glass rear channel.
See this section.
6. Remove wedges or tape from glass.
7. Release glass from channel. Raise to remove
glass from door.
Refit
8. Fit glass to door and align to frame.
9. Wedge or use tape to hold glass in door.
10. Fit glass rear channel.
See this section.
11. Fit window motor and control panel.
See
ELECTRICAL, Repair.
12. Fit speaker and plastic sheet.
See this section.
13. Fit trim casing.
See this section.
14. Fit outer waist seal.
See this section.
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