Range Rover. Manual — part 49
LAND ROVER V8
15
REPAIR
112. Lower lift.
113. Connect handbrake cable to lever, secure with
clevis pin and clip.
Manual Vehicles:
114. Fit seal around gearbox remote housing to
transmission tunnel aperture.
115. Position gear lever. Secure with bolts. Tighten
to
25 Nm (18 lbf.ft)
116. Fit gaiter and ring. Secure with bolts.
117. Fit centre console.
See CHASSIS AND BODY,
Repair.
118. Connect clutch flexible hose. Remove hose
clamp.
119. Secure flexible hose union to gearbox bracket
with clip.
120. Bleed clutch hydraulic system.
See CLUTCH,
Repair.
Automatic Vehicles:
121. Fit window switch pack.
See ELECTRICAL,
Repair.
All Vehicles:
122. With assistance, position radiator/condenser/oil
cooler assembly.
123. Connect multiplugs to condenser cooling fans.
124. Engage radiator in lower mounting rubbers.
Secure with nuts and bolts.
125. Remove plugs from air conditioning compressor
and pipes.
126. Fit new ’O’ rings to compressor pipes. Lubricate
’O’ rings with compressor oil. Connect to
compressor.
127. Fit compressor connection bolts. Tighten to
23
Nm (17 lbf.ft)
128. Remove plugs from air conditioning condenser
and pipes.
129. Fit new ’O’ rings to condenser pipes. Lubricate
’O’ rings with compressor oil. Secure pipes to
condenser. Tighten to
15 Nm (11 lbf.ft)
130. Connect gearbox oil temperature multiplug.
131. Remove plugs from power steering pump and
pipes.
132. Fit new ’O’ rings to power steering pipes.
Lubricate ’O’ rings with power steering fluid.
Secure to power steering pump. Tighten to
16
Nm (12 lbf.ft)
133. Untie power steering reservoir from engine.
Remove plugs. Connect return pipe. Secure
return pipe to reservoir with clip.
134. Position reservoir to radiator. Secure with bolts.
135. Secure fog lamp breather hoses to clips on
either side of radiator.
136. Route plenum chamber hose along front of
engine. Secure in clips.
137. Connect hose to plenum chamber water jacket.
Secure with clip.
138. Connect coolant hoses to radiator, thermostat
housing and inlet manifold. Secure hoses with
clips.
139. Remove plugs from oil coolers and pipes.
140. Lubricate pipes with clean fluid. Fit new ’O’ rings.
Connect to oil coolers. Tighten to
30 Nm (22
lbf.ft)
141. Fit washer bottle filler neck. Secure with bolt and
screw.
142. Fit radiator deflector panels. Secure with studs.
143. Position bonnet platform. Secure bonnet release
cable to platform with clips.
144. Secure bonnet platform with bolts.
145. Fit front grille.
See CHASSIS AND BODY,
Repair.
146. Fit cooling fan and viscous coupling.
See
COOLING SYSTEM, Repair.
147. Evacuate and recharge air conditioning system.
See AIR CONDITIONING, Adjustment.
148. Refill cooling system.
See COOLING SYSTEM,
Repair.
149. Replenish transmission fluids.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
150. Replenish engine oil.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
151. Fit oil filler cap.
152. Route engine harness along valance. Secure
clip.
153. Connect engine harness multiplugs to main
harness. Secure earth terminal to valance stud.
154. Connect engine harness multiplug to base of
fuse box.
155. Position fuse box. Secure with bolts.
156. Position earth lead to alternator bracket. Secure
with bolt.
157. Fit battery tray. Secure with bolts.
158. Fit starter feed wire to battery positive terminal
clamp. Secure with nut.
159. Position engine harness to battery tray. Secure
harness grommets.
160. Secure harness clamp to battery tray with
screws.
12
ENGINE
NEW RANGE ROVER
16
REPAIR
161. Fit ECM.
See FUEL SYSTEM, Repair.
162. Fit throttle and cruise control cables to abutment
bracket. Secure cruise control cable with ’C’ clip.
163. Position cable trunnions to throttle linkage.
Secure with clevis and split pins.
164. Adjust throttle cable free-play.
See FUEL
SYSTEM, Adjustment.
165. Adjust cruise control cable.
See CRUISE
CONTROL, Adjustment.
166. Fit intake hose and air flow meter assembly to
plenum chamber. Secure with clip. Connect
multiplug to air flow meter.
167. Connect multiplug to purge valve.
168. Position purge valve on shock absorber turret.
Secure with bolt.
169. Connect purge hose to ram pipe housing.
170. Secure harness to clip on intake hose.
171. Fit air cleaner.
See FUEL SYSTEM, Repair.
172. Remove plugs from fuel hoses and fuel rail
connections.
173. Connect fuel feed pipe to fuel rail. Tighten to
16
Nm (12 lbf.ft)
174. Connect return hose to pressure regulator pipe.
Secure with clip.
175. Refit battery.
See ELECTRICAL, Repair.
176. With assistance, release bonnet stay clips.
Engage bonnet struts.
CAUTION: Ensure bonnet stay clips are
returned to their original positions as
shown.
177. Start engine. Check for fuel, coolant and oil
leaks.
ENGINE AND ANCILLARIES - from 99MY
Service repair no - 12.41.01.99
Remove
1. Drain engine oil and remove oil filter.
2. Remove radiator.
See COOLING SYSTEM,
Repair.
3. Remove ignition coils.
See FUEL SYSTEM,
Repair.
4. Position absorbent material to catch any fuel
spillage and disconnect fuel pipe from rail.
CAUTION: Plug the connections.
5. Disconnect MAF sensor multiplug.
LAND ROVER V8
17
REPAIR
6. Release clip and remove top hose from adaptor
on inlet manifold.
7. Remove 2 bolts securing auxiliary drive belt
cover, remove cover and collect spacers.
8. Using a 15 mm spanner, release auxiliary drive
belt tension and remove drive belt.
9. Disconnect A/C compressor multiplug.
10. Remove 4 bolts securing A/C compressor,
release compressor and tie aside.
11. Remove 2 bolts securing PAS pump to mounting
bracket, release pump and tie pump aside.
12
ENGINE
NEW RANGE ROVER
18
REPAIR
12. Release clip and disconnect coolant hose from
water pump.
13. Release 2 clips securing coolant hoses to
coolant rails, release hoses and remove hoses
and thermostat housing.
14. Release 2 clips securing heater hoses to coolant
rails and disconnect hoses from rails.
15. Disconnect multiplug from purge valve and
position EVAP pipe aside.
16. Remove bolt securing engine oil cooler return
pipe to alternator mounting bracket.
17. Loosen engine oil cooler feed and return pipe
unions from oil pump.
18. Release feed and return pipes, remove and
discard ’O’ rings.
CAUTION: Plug the connections.
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