Frelander 2. Manual — part 177
Remove the accessory drive belt idler pulley.
8.
9.
CAUTION: The O-ring seal is to be reused
unless damaged.
Remove the coolant pump inlet pipe.
9.
10. NOTE: Note the different lengths of the bolts.
Remove the timing cover.
10.
Remove and discard the gasket.
11.
Remove and discard the seal.
12.
13.
CAUTION: Mark the components to aid
installation.
• NOTE: Do not disassemble further if the component is
removed for access only.
Remove the gasket and oil squirt jet.
13.
Installation
1.
CAUTION: Make sure that the component aligns with the
installation mark.
Install the gasket and oil squirt jet.
Torque: 6 Nm
1.
2.
CAUTION: Make sure that the component is correctly located
on the locating dowels.
Install a new gasket.
2.
3.
CAUTION: Only tighten the bolts finger-tight at
this stage.
Install the bolts as illustrated.
3.
4.
CAUTION: Make sure that the area around the
component is clean and free of foreign material.
Align the timing cover.
Special Tool(s):
303-1228
4.
Tighten the bolts in the sequence illustrated.
Torque:
M8 25 Nm
M7 16 Nm
5.
Install the seal to the special tool.
Special Tool(s):
303-1227
Remove the seal guide.
6.
7.
CAUTION: Make sure that the mating faces are
clean and free of corrosion and foreign material.
Install the special tool and seal assembly into
the accesory drive shaft.
Install the seal.
7.
8. CAUTIONS:
A new O-ring seal is to be installed.
Take extra care not to damage the seal.
• NOTE: Lubricate the new O-ring seal with clean engine coolant.
Install the coolant pump inlet pipe.
Torque: 10 Nm
8.
Install the power steering pump and support bracket.
Torque: 25 Nm
9.
10. CAUTIONS:
A new O-ring seal is to be installed.
Make sure that the component is clean, free of foreign
material and lubricant.
Install the brake vacuum pump.
Torque: 17 Nm
10.
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