Range Rover Classic. Manual — part 113
REAR SUSPENSION
1
REPAIR
REAR ROAD SPRING
Service repair no - 64.20.01
Remove
1. Loosen rear road wheel retaining nuts.
2. Support chassis on stands and remove wheels.
3. Support rear axle weight with jack.
4. Disconnect shock absorbers at one end.
5. Position coil spring compressor correctly on road
spring.
6. Compress spring evenly to facilitate removal.
7. Lower axle to free road spring from upper seat.
CAUTION: Avoid lowering axle further than
rear brake flexible hose will allow.
8. Remove spring retainer plate.
9. Withdraw road spring and spring isolator.
10. Lift off spring.
Refit
11. Reverse removal procedure.
REAR SHOCK ABSORBER
Service repair no - 64.30.02
Remove
NOTE: Air suspension vehicles:
See AIR
SUSPENSION, Repair, Rear Damper
1. Loosen road wheel retaining nuts.
2. Support chassis on stands. Remove road wheel
and support ear axle weight with jack.
3. Remove fixings and withdraw shock absorber
from axle bracket.
4. Remove upper fixings.
5. Withdraw shock absorber.
6. If required remove mounting bracket.
7. If required remove mounting rubbers.
Refit
8. Reverse removal procedure.
64
REAR SUSPENSION
2
REPAIR
LEVELLING UNIT
Service repair no - 64.30.09
Remove
WARNING: The levelling unit contains
pressurised gas and must not be
dismantled or casing screws removed.
Repair is by replacement of complete unit only.
1. Support chassis rear on stands.
2. Support axle weight with jack.
3. Disconnect suspension upper links at pivot
bracket.
4. Lift up lower boot.
5. Unscrew lower ball joint at levelling unit push
rod.
6. Remove top bracket fixings at cross member.
7. Withdraw levelling unit and top bracket
complete.
8. Lift up upper boot.
9. Unscrew upper ball joint at levelling unit.
10. Withdraw upper and lower boots and retaining
spring.
Refit
11. Coat ball pin threads with ’Loctite’ grade CVX or
equivalent sealant.
12. Reverse removal procedure. 1 to 10. Fit all items
in position, then tighten to correct torque.
See
Specifications, torque, Torque Values
REAR SUSPENSION
3
REPAIR
LEVELLING UNIT BALL JOINTS
Service repair no - 64.30.10
Remove
1. Remove levelling unit.
See Levelling Unit
2. Remove cotter pin and nut at rear axle bracket.
3. Extract ball pin from axle bracket using extractor
RO1006.
4. Withdraw pivot bracket with ball joints.
5. Unscrew ball joint assembly.
6. Remove ball joint assembly from axle bracket.
7. Replacement ball joints are supplied complete,
less fixings, and greased.
8. Axle bracket ball joint must not be dismantled.
9. Levelling unit ball joint may be dismantled and
cleaned.
10. Pack ball joint with Dextagrease GP or
equivalent grease.
11. Ensure that ball is square in housing before
refitting.
Refit
12. Press knurled ball joint into pivot bracket.
13. Screw levelling unit ball joints into mounting
brackets. Ball joints should screw in easily and
fully. Tighten to correct torque.
See
Specifications, torque, Torque Values
14. Fit pivot bracket complete with ball joints to rear
axle. Tighten to
175Nm.
15. Fit levelling unit.
64
REAR SUSPENSION
4
REPAIR
BUMP STOP
Service repair no - 64.30.15
Remove
1. Remove fixings.
2. Remove bump stop.
Refit
3. Position bolts in slots in bracket.
4. Fit bump stop secure with washer and nuts.
SUSPENSION LINK UPPER
Service repair no - 64.35.44
Remove
1. Support rear of chassis on stands, allow axle to
hang freely.
2. Remove fixings, upper link bracket to frame.
3. Remove fixings, upper links to pivot bracket.
4. Remove upper link complete with frame bracket.
5. Remove bolt.
6. Separate link from bracket.
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