Great Wall Florid. Manual — part 62

GWFLORID Maintenance Manual

246

Cooling Unit

Components

Radiator removal

1. Remove the battery negative (-) terminal.

2. Remove the electronic fan connector.

3. Screw off the radiator drain valve, and drain the cool-

ant.

4. Disconnect the engine's water inlet and outlet pipes.

Caution: Avoid impurities entering the pipes.

5. Use a No. 10 wrench to separate the radiator upper

cross member from the vehicle body.

6. Take the radiator out of its mounting hole.

7. Remove the radiator inlet and outlet pipe.

Radiator filler assembly

Radiator upper mount

Radiator inlet connecting pipe

Attachment

clip

Radiator assembly

Overflow pipe

Radiator inlet pipe

Electronic fan

with overflow

tank assembly

Mounting bolt

Radiator outlet pipe

Attachment clip

Radiator lower mount

Radiator drain valve

Fan

connection

port

Radiator upper

cross member

Radiator

lower

mount

Radiator upper mount

Radiator

outlet

pipe

Radiator

inlet pipe

Radiator

outlet

pipe

Radiator inlet pipe

247

Vehicle Body

8. Remove the radiator and electronic fan with overflow

tank assembly.

Use a No. 10 wrench to remove the three mounting bolts of

the electronic fan with overflow tank assembly.

Radiator examination

1. Check for impurities between the radiator pipes.

2. Check whether the radiator is broken, and repair it if

necessary.

3. Check whether the radiator core is corroded, broken,

or corroded, and change it if necessary.

4. Check whether the pipe is cracked or broken.

5. According to the device circuit, check the operation

conditions of the electronic fan and change it if neces-

sary.

Electronic fan operation conditions:

Direction of rotation

(looking from the radiator)

Low rotational speed

(r/min)

High rotational speed

(r/min)

Counterclockwise

1850±250

2250±250

6. Check the sealing conditions of the radiator filler cap:

Connect the diagnostic scanner of the radiator filler

cap, and pressurize until the scanner indicator stops. If

the indicator does not stop at the specified point within

10 s, replace the filler cap.

Caution: Opening pressure of pressure valve is

108±14.7 KPa.

Radiator installation

1. Install the electronic fan onto the radiator assembly

with three mounting bolts.

2. Install four radiator mounts onto the four radiator instal-

lation points.

3. Install the radiator and electronic fan assembly be-

tween the upper and lower radiator cross member.

4. Install the inlet and outlet pipes connecting the radiator

and engine.

5. Fill up the radiator with coolant.

6. Check whether leakage exists in the radiator assembly,

the hose, and the connection.

Mounting bolt

Mounting bolt

Mounting bolt

GWFLORID Maintenance Manual

248

Front door removal

1. Remove the front door inner decoration board.

(a) Remove the interior armrest screw and armrest.

(b) Remove the door inside handle screw and inside

handle.

(c) Remove the electrical switch and pull out the wire

harness.

(d) Insert buckle screwdriver between the fixed buckle and

the door inner decoration board to pry them loose.

Caution: Before using a buckle screwdriver, make sure

to wrap its head in tape.

(e) Take down the door inner decoration board.

Front Door Assembly

Components

Front door triangular

protector LH

Front door protector assembly LH

Front door armrest LH

Front door internal

weatherstrip LH

Front door assembly LH

Front door lower

hinge assembly LH

Front door retainer LH

Front door upper

hinge assembly LH

Left external rearview

mirror assembly

Front door window front

guide rail assembly LH

Front door glass run LH

Front door

window LH

Front door

weatherstrip LH

Front door external weatherstrip LH

Front door lock assembly LH

Window regulator assembly

Front door window rear guide rail assembly LH

Front door armrest LH

Front door window

switch assembly LH

Front door protector LH

249

Vehicle Body

2. Remove the front door external weatherstrip.

Lower the window and manually grasp the weatherstrip

firmly, then pull it up to remove.

3. Remove the front door window assembly.

(a) Adjust the window to make the window bracket

mounting bolts level with door inner decoration board

mounting hole, and remove the two window bracket

mounting bolts.

(b) Pull the window upwards and then tilt it to remove.

4. Remove the front door glass run.

5. Remove the front door window guide rail assembly.

6. Remove the window regulator.

(a) Remove the six mounting bolts from the regulator

bracket.

(b) Remove the regulator via the auxiliary hole.

7. Remove the vehicle inner lock button.

8. Front door window assembly replacement.

(a) Adjust the front door window to make the window

bracket mounting bolts level with door inner decora-

tion board mounting hole.

(b) Remove the window bracket's mounting bolts to take

the glass out for replacement.

Front door installation

1. Coat grease.

Coat MP grease on the components before installing them.

(a) Coat MP grease to sliding surfaces and the gears of the

window regulator.

Caution: Do not coat MP grease to the spring of the

window regulator.

(b) Coat MP grease to the sliding surface of the door lock.

2. Install the door outside handle with lock cylinder and

door lock.

(a) Install the lock cylinder on the door outside handle with

spring clasp.

(b) Install the door outside handle and lock cylinder with

two bolts with spring clasp.

(c) Install the door lock with three bolts.

(d) Connect the control lever to the door outside handle.

3. Install the door inner lock button.

Install the door inner lock button and connect the control

lever.

Front door glass run LH

Front door

window LH

Front door assembly LH

Front door

window front

guide rail LH

Front door window rear

guide rail LH

Front door external

weatherstrip LH

Front door lower hinge LH

Front door upper

hinge LH

Window regulator

assembly

Front door lock assembly LH

Front door assembly LH

Front door

assembly LH

Front door

window LH

Front door outside

handle LH

Window regulator

assembly

Front door lock assembly LH

Front door outside handle LH

Front door

inside

handle LH