DAF LF45, LF55 Series. Manual — part 265

©

200508

5-1

Draining and filling

ALLISON MD 3060 AUTOMATIC GEARBOX

ΛΦ45/55 series

3

8

5. DRAINING AND FILLING

5.1 DRAINING AND FILLING GEARBOX

To prevent skin injury, avoid

unnecessary contact with the

drained oil.

Draining gearbox
1.

Bring the gearbox to operating temperature

(approx. 71

″C - 93″C) before the oil is

drained, so that the oil can be drained more

quickly and more completely.

2.

Place the vehicle on a level and horizontal

surface.

3.

Remove the drain plug (1) from the gearbox

oil sump.

4.

Remove the oil filters (2). See "Removal and

installation".

}

V300371

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ALLISON MD 3060 AUTOMATIC GEARBOX

5-2

©

200508

Draining and filling

8

ΛΦ45/55 series

3

Filling gearbox
1.

Clean the drain plug (1), fit a new sealing ring

and tighten the plug to the specified torque;

see "Technical data".

2.

Fit the oil filters (2). See "Removal and

installation".

3.

Fill the gearbox through the dipstick holder

with the specified quantity of oil; see

"Technical data".

4.

Check that the oil level reaches the "Cold

full" mark.

Note:

To take the dipstick out of the holder, the

sealing cap must be held while the dipstick is

turned anti-clockwise.

5.

Check the oil level using the selector keypad.

See "Inspection and adjustment".

HOT FULL

COLD FULL

HOT ADD

COLD ADD

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200508

1

Contents

CLUTCH

ΛΦ45/55 series

3

9

9 Clutch

CONTENTS

Page

Date

1.

SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200508
1.1

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 200508

2.

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200508
2.1

System description, clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 200508

2.2

Overview drawing, clutch servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 200508

2.3

Overview drawing, clutch lever attachment to clutch housing . . . . . . . . . . 2-3 . . . . . 200508

3.

DESCRIPTION OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200508
3.1

Clutch servo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . 200508

3.2

Wear indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 . . . . . 200508

3.3

Thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 . . . . . 200508

4.

INSPECTION AND ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200508
4.1

Inspecting clutch servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . 200508

4.2

Checking clutch fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 . . . . . 200508

5.

REMOVAL AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . 200508
5.1

Removal and installation, clutch servo . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . 200508

5.2

Removal and installation, thrust bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 . . . . . 200508

5.3

Removal and installation, clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 . . . . . 200508

5.4

Removal and installation, clutch release assembly / clutch plate . . . . . . . 5-4 . . . . . 200508

5.5

Removal and installation, pilot bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 . . . . . 200508

5.6

Removing and installing clutch cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 . . . . . 200508

6.

DRAINING AND FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . 200508
6.1

Draining and filling clutch system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . 200508

6.2

Bleeding clutch system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 . . . . . 200508

CLUTCH

2

©

200508

Contents

9

ΛΦ45/55 series

3