Mitsubishi Outlander (2003+). Manual — part 32

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-55

>>B<< ENGINE FRONT MOUNTING BRACKET
INSTALLATION
1. Place a garage jack against the engine oil pan

with a piece of wood in between, and install the
engine front mounting bracket while adjusting the
position of the engine.

2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. Use the following special tool as during removal to

support the engine.

(1) <Special tool engine hanger (MB991895) is

used>

Set special tool MB991895. (M/T: Refer to
GROUP 22A, Transmission Assembly

P.22A-15

, A/T: Refer to GROUP 23A,

Transmission Assembly

P.23A-172

).

(2) <Special tool engine hanger (MB991928) is

used>

Set special tool MB991928. (M/T: Refer to
GROUP 22A, Transmission Assembly

P.22A-15

, A/T: Refer to GROUP 23A,

Transmission Assembly

P.23A-172

).

>>C<< SELF-LOCKING NUTS INSTALLATION

CAUTION

Do not tighten the self-locking nuts while the
engine is hot.
Tighten the self-locking nuts to the specified torque
while the engine is cold.

Tightening torque: 45

±

5 N

m

>>D<< TRANSMISSION ASSEMBLY
INSTALLATION
1. Install the transmission assembly. (M/T: Refer to

GROUP 22A, Transmission Assembly

P.22A-15

,

A/T: Refer to GROUP 23A, Transmission
Assembly

P.23A-172

).

2. Remove from the car the two bolts, to assemble

the radiator support upper insulator.

>>E<< FUEL HIGH-PRESSURE HOSE
INSTALLATION

CAUTION

After connecting the fuel high-pressure hose,
slightly pull it to ensure that it is installed
securely. Also confirm that there is a play
approximately 3 mm. Then install the stopper
securely.
Apply a small amount of engine oil to the fuel line
pipe and then install the fuel high-pressure hose.

AC107631AB

MB991527

MB991454

MB991895

AC211405AB

MB991527

MB991454

MB991928

AC300950

AB

AC301864AB

3 mm

Fuel
high-pressure
hose

Fuel line pipe
(Engine oil applied)

AC304583

AB

Stopper

NOTES

12-1

GROUP 12

ENGINE

LUBRICATION

CONTENTS

GENERAL INFORMATION . . . . . . . .

12-2

SERVICE SPECIFICATION . . . . . . . .

12-2

LUBRICANT. . . . . . . . . . . . . . . . . . . .

12-2

SEALANT. . . . . . . . . . . . . . . . . . . . . .

12-3

SPECIAL TOOLS. . . . . . . . . . . . . . . .

12-3

ON-VEHICLE SERVICE . . . . . . . . . . .

12-3

ENGINE OIL CHECK . . . . . . . . . . . . . . . . .

12-3

ENGINE OIL REPLACEMENT . . . . . . . . . .

12-3

ENGINE OIL FILTER REPLACEMENT. . . .

12-4

OIL PRESSURE CHECK . . . . . . . . . . . . . .

12-5

ENGINE OIL COOLER . . . . . . . . . . . .

12-6

REMOVAL AND INSTALLATION . . . . . . . .

12-6

GENERAL INFORMATION

ENGINE LUBRICATION

12-2

GENERAL INFORMATION

M1121000100346

The lubrication method is a fully force-fed, full-flow
filtration type. The oil pump is a gear type which is
driven by the crankshaft via the timing belt.

ENGINE OILS

Health Warning
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In
addition, used engine oil contains potentially harmful
contaminants which may cause skin cancer.
Adequate means of skin protection and washing
facilities must be provided.

Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by
using enclosed systems for handling used engine oil
and by degreasing components, where practicable,
before handling them. Other precautions:

Avoid prolonged and repeated contact with oils,
particularly used engine oils.

Wear protective clothing, including impervious
gloves where practicable.

Avoid contaminating clothes, particularly
underpants, with oil.

Do not put oily rags in pockets, the use of overalls
without pockets will avoid this.

Do not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separate from
personal clothing.

Where there is a risk of eye contact, eye
protection should be worn, for example, chemical
goggles or face shields; in addition an eye wash
facility should be provided.

Obtain First Aid treatment immediately for open
cuts and wounds.

Wash regularly with soap and water to ensure all
oil is removed, especially before meals (skin
cleansers and nail brushes will help). After
cleaning, the application of preparations
containing lanolin to replace the natural skin oils
is advised.

Do not use petrol, kerosine, diesel fuel, gas oil,
thinners or solvents for cleaning skin.

Use barrier creams, applying them before each
work period, to help the removal of oil from the
skin after work.

If skin disorders develop, obtain medical advice
without delay.

SERVICE SPECIFICATION

M1121000300254

LUBRICANT

M1121000400529

Item

Standard value

Oil pressure kPa

at idle

29 or more

at 3,500 r/min

294

686

Item

Specification

Engine oil ACEA classification

A1, A2 or A3

Engine oil API classification

SG or higher

Engine oil quantity L

4G63, 4G69 (A/T)

Oil filter

0.3

Total

4.3

4G69 (M/T)

Oil filter

0.3

Oil cooler

0.3

Total

4.6

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