Mitsubishi Outlander (2003+). Manual — part 317
TAILGATE
BODY
42-43
TAILGATE
SERVICE SPECIFICATIONS
M1421000300244
SEALANTS
M1424000500076
SPECIAL TOOL
M1424000600158
TROUBLESHOOTING
M1424000700229
The tailgate system is controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, Troubleshooting
or GROUP 54C,
Troubleshooting
.
Item
Standard value
Tailgate handle play mm
2.3 to 5.9
Item
Specified sealant
Tailgate waterproof film
3M ATD Part No.8633 or equivalent
Tailgate hinge
3M ATD Part No.8531 Heavy drip check sealer, 3M
ATD Part No.8646 Automotive joint and seam sealer
or equivalent
Tool
Number
Name
Use
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222
Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: Probe
Terminal voltage measurement
A: For checking connector pin
contact pressure
B: For checking power supply
circuit
C: For checking power supply
circuit
D: For connecting a locally
sourced tester
MB991223
A
D
C
B
AD
TAILGATE
BODY
42-44
ON-VEHICLE SERVICE
TAILGATE FIT ADJUSTMENT
M1424000900148
1. If the striker and latch mesh badly, replace the
striker and striker installation bolts with
replacement parts (striker: MR523105, striker
installation bolt: MU000474).
2. Move the replaced striker forward and backward
or to the left and right to adjust, after bolt the
striker temporarily.
3. After adjusting, tighten the bolts to the specified
torque [24
±
4 N
⋅
m].
NOTE:
When the bolt head interferes with the rear end
trim, rasp the interference area with a round file.
4. If uneven clearance is present between tailgate
and body, reposition the hinge to adjust the
clearance.
TAILGATE HANDLE PLAY CHECK
M1424002400116
1. Check the tailgate handle play.
Standard value (B): 2.3
−
5.9 mm
2. If it deviates from the standard value, remove the
lower tailgate trim (Refer to GROUP 52A, tailgate
trim
) and waterproof film (Refer to
3. Remove the holder from the tailgate handle and
adjust according to the tailgate latch rod and
tailgate handle connection position.
ADJUSTMENT OF TAILGATE HEIGHT
M1424003500075
Turn the tailgate bumper using the arrow of the
tailgate bumper as a guideline to adjust the height of
the tailgate. The bumper height is altered by
approximately 3mm by turning the tailgate bumper
one rotation.
AC203659
AC203660
AB
Grind here
AC201556
AC103270
A
A
Section A – A
Rod
Holder
B
AC
AC103269
A
A
Section A – A
17.4mm
Bumper
Body
AC
TAILGATE
BODY
42-45
TAILGATE
REMOVAL AND INSTALLATION
M1424001100156
CAUTION
•
Do not disassemble or throw the tailgate gas spring into fire.
•
Punch a hole in the gas spring before disposal to release the gas inside.
•
Ensure the tailgate gas spring piston rod does not come into contact with foreign material.
Pre-removal Operation
•
Tailgate Spoiler Assembly Removal (Refer to GROUP 51,
Tailgate Spoiler
•
Tailgate Trim Assembly Removal (Refer to GROUP 52A,
Tailgate Trim
).
•
Rear Wiper Motor Removal (Refer to GROUP 51, Rear
Wiper and Washer
Post-installation Operation
•
Tailgate Fit Adjustment (Refer to
).
•
Rear Wiper Motor Installation (Refer to GROUP 51, Rear
Wiper and Washer
•
Tailgate Trim Assembly Installation (Refer to GROUP
•
Tailgate Spoiler Assembly Installation (Refer to GROUP
51, Tailgate Spoiler
AC102859
7
3
1
2
3
4
5
6
7
8
12 ± 2 N·m
9.0 ± 2.0 N·m
12 ± 2 N·m
12 ± 2 N·m
AC
Sealant: 3M ATD Part No. 8633 or equivalent
9.0 ± 2.0 N·m
7
TAILGATE
BODY
42-46
REMOVAL SERVICE POINT
<<A>> TAILGATE GAS SPRING REMOVAL
As shown in the Figure, slide the pin upward, then
remove the tailgate gas spring in the direction of the
arrow to unscrew the bolt.
INSTALLATION SERVICE POINTS
>>A<< TAILGATE OPENING WEATHERSTRIP
INSTALLATION
Assemble so the tailgate opening weatherstrip
marking is at the centre of the body.
>>B<< TAILGATE HINGE INSTALLATION
Apply the specified sealing agent to the tailgate
hinge assembly surface to assembly the tailgate
hinge.
Specified Adhesive: 3M ATD Part No.8531
Heavy drip check sealer, 3M ATD Part
No.8646 Automotive joint and seam sealer or
equivalent
Tailgate assembly removal steps
1. Bumper
2. Rear washer hose
3. Waterproof film
4. Tailgate wiring harness
<<A>>
5. Tailgate gas spring
6. Tailgate assembly
•
Headlining (Refer to GROUP 52A,
Headlining
>>B<<
7. Tailgate hinge
Tailgate opening weatherstrip removal
>>A<<
8. Tailgate opening weatherstrip
AC103607
Pin
Bolt
AD
AC103272AD
Tailgate opening
weatherstrip
Positioning
mark
AC104148 AC
Tailgate hinge
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