Mitsubishi Outlander (2003+). Manual — part 315

DOOR

BODY

42-35

INSTALLATION SERVICE POINTS

>>A<< DOOR CHECK INSTALLATION

Install the door check so that the identification mark
faces upwards.

>>B<< LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window
rear sash.

>>C<< DOOR INSIDE HANDLE INSTALLATION

1. Install the inside lock cable to the door inside

handle as follows:
(1) Install the inner cable end in the inside lock

cable to the clip in the door inside handle.

(2) Turn the inside lock knob to the door lock

position.

(3) Install the outer cable end to the door inside

handle securely.

(4) Install the clip to the inner cable.

2. Install the inside handle rod to the door inside

handle.

3. Install the door inside handle to the door.

INSPECTION

M1423004700477

FRONT DOOR LOCK ACTUATOR CHECK

Actuator Operation Check <Left side>

ITEM

IDENTIFICATION
MARK

Front Door

Left door

39L

Right door

39R

Rear Door

Left door

40L

Right door

40R

ACX00541

Identification mark

AB

AC100404 AB

Clip

Inner cable

Outer cable end

Inside handle rod

Door inside handle

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

•

Connect terminal
No.6 and the
negative battery
terminal.

•

Connect terminal
No.4 and the
positive battery
terminal.

The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

•

Connect terminal
No.4 and the
negative battery
terminal.

•

Connect terminal
No.6 and the
positive battery
terminal.

The lever
moves from the
"UNLOCK"
position to the
"LOCK"
position.

AC005657

1 2 3

4 5 6

1 2 3

4 5 6

Lock

Unlock

View A

View B

Unlock

Lock

B

Front door

<Left side>

<Right side>

AD

A

Lever

Lever

DOOR

BODY

42-36

Actuator Switch Check <Left side (LH drive
vehicles)>

Actuator Operation Check <Right side>

Actuator Switch Check <Right side (RH drive
vehicles)>

REAR DOOR LOCK ACTUATOR CHECK

Actuator Operation Check <Left side>

LEVER
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the "LOCK"
position

1

−

3

Less than 2
ohms

At the
"UNLOCK"
position

1

−

2

Less than 2
ohms

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

•

Connect terminal
No.4 and the
negative battery
terminal.

•

Connect terminal
No.6 and the
positive battery
terminal.

The lever
moves from
the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

•

Connect terminal
No.6 and the
negative battery
terminal.

•

Connect terminal
No.4 and the
positive battery
terminal.

The lever
moves from
the "UNLOCK"
position to the
"LOCK"
position.

LEVER
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

At the "LOCK"
position

1

−

3

Less than 2
ohms

At the
"UNLOCK"
position

2

−

3

Less than 2
ohms

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

•

Connect terminal
No.3 and the
negative battery
terminal.

•

Connect terminal
No.2 and the
positive battery
terminal.

The lever
moves from
the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

•

Connect terminal
No.2 and the
negative battery
terminal.

•

Connect terminal
No.3 and the
positive battery
terminal.

The lever
moves from
the "UNLOCK"
position to the
"LOCK"
position.

AC005658

1 2 3

4 5 6

1 2 3

4 5 6

Rear door

A

B

Lock

Unlock

View A

View B

Unlock

Lock

<Left side>

<Right side>

AD

Lever

Lever

DOOR

BODY

42-37

Actuator Operation Check <Right side>

DOOR LOCK KEY CYLINDER SWITCH
CHECK

<Right side (LH drive vehicles)>

<Left side (RH drive vehicles)>

LEVER
POSITION

BATTERY
CONNECTION

LEVER
OPERATION

At the
"LOCK"
position

•

Connect terminal
No.2 and the
negative battery
terminal.

•

Connect terminal
No.3 and the
positive battery
terminal.

The lever
moves from
the "LOCK"
position to the
"UNLOCK"
position.

At the
"UNLOCK"
position

•

Connect terminal
No.3 and the
negative battery
terminal.

•

Connect terminal
No.2 and the
positive battery
terminal.

The lever
moves from
the "UNLOCK"
position to the
"LOCK"
position.

AC101318

3

2

1

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

1

−

2

Less than 2
ohms

NEUTRAL
(OFF)

1

−

2, 2

−

3

Open circuit

UNLOCK

2

−

3

Less than 2
ohms

SWITCH
POSITION

TESTER
CONNECTION

SPECIFIED
CONDITION

LOCK

2

−

3

Less than 2
ohms

NEUTRAL
(OFF)

1

−

2, 2

−

3

Open circuit

UNLOCK

1

−

2

Less than 2
ohms

DOOR

BODY

42-38

WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP

REMOVAL AND INSTALLATION

M1423003100375

AC103084 AC

Sealant: 3M ATD Part No. 8633
or equivalent

2

Section A – A

7

Door

: Sectional view
of clip position

3

4

6

7

A

A

1

5

2

Note
: The convex position of the door

<Front door>

Waterproof film removal steps

•

Door trim assembly (Refer to GROUP
52A, Door Trim

P.52A-21

).

1. Pull handle bracket
2. Waterproof film
Door inner opening weatherstrip
removal steps

•

Cowl side trim (Refer to GROUP 52A,
Trims

P.52A-18

).

3. Door inner opening weatherstrip

(body side)

Door outer opening weatherstrip
removal steps

•

Front door check mounting bolt (body
side) (Refer to

P.42-29

).

<<A>> >>C<<

4. Door outer opening weatherstrip

Door beltline inner weatherstrip
removal steps

•

Door trim assembly (Refer to GROUP
52A, Door Trim

P.52A-21

).

5. Door beltline inner weatherstrip
Door window glass runchannel
removal steps

•

Door trim assembly (Refer to GROUP
52A, Door Trim

P.52A-21

).

1. Pull handle bracket
2. Waterproof film
5. Door beltline inner weatherstrip

>>B<<

6. Door window glass runchannel
Door beltline moulding removal steps

•

Door mirror assembly (Refer to
GROUP 51, Door Mirror

P.51-57

).

7. Door beltline moulding