Mitsubishi L200. Manual — part 489
WINDOW GLASS
BODY
42-16
WINDOW GLASS INSTALLATION
AC306636
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with Parts Cleaner
(MZ100387 or equivalent), and let dry for
3 minutes or more.
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesive surface
with Parts Cleaner (MZ100387 or
equivalent), and let dry for 3 minutes
or more.
Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with Parts Cleaner (MZ100387 or
equivalent), and let dry for 3 minutes or
more.
Attaching of dual lock fastener
Attach the dual lock fastener to set the
positions for the glass to be installed.
Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position
all the way around the inside edge of the glass.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.
Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.
Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
Clean off with Parts Cleaner (MZ100387 or equivalent).
Checking for water leaks
Carry out a shower test to check that no water leaks through.
Replace the glass
Reusing the glass
Window glass installation procedure
Body side
Window glass side
Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. apply enough primer on adhesion surface evenly taking
care not to apply it on the residual adhesive. after applying primer, let it dry for 3 minutes or more.
AI
WINDOW GLASS
BODY
42-17
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001001639
Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper .)
• Roof Drip Moulding Removal and Installation (Refer to
GROUP 51, Moulding .)
• Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Interior Trim <Single Cab>, <Club Cab> or
<Double Cab>.)
• Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror .)
• Lighting control sensor removal and installation <Vehicles
with lighting control sensor> (Refer to GROUP 54A
−
Headlamp .)
ACA00289
1
2
3
4
AB
N
N
2
N
N
5
5
N
N
Adhesive tape: Double-sided tape
(6.0 mm width and 0.14 mm thickness)
Unit: mm
50
50
50
Section A – A
Body centre line
A
A
A
A
A
A
AC502959
AC502499
AC502500
AC502501
AC502502
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
1
1
2
Unit: mm
15
12
12
15
Apply the primer and adhesive along the fictitious
lines (seal line) between the marks.
Ceramic line
Section A – A
Section B – B
Section C – C
Seal line
Mark
Centre of seal line
Centre of
seal line
Primer
Primer
1
12
15
Centre of seal line
Primer
AC
A
A
B
B
C
C
4
Removal steps
<<
A
>>
>>
B
<<
1.
Windshield glass
2.
Windshield moulding
>>
A
<<
3.
Glass stopper
>>
A
<<
4.
Windshield spacer
>>
A
<<
5.
Fastener
WINDOW GLASS
BODY
42-18
REMOVAL SERVICE POINT
<<A>> WINDSHIELD GLASS REMOVAL
1. To protect the body (paint surface), apply cloth
tape to all body areas around the installed
windshield glass.
2. Using piano wire.
(1) Use a knife to cut away the moulding.
(2) Using a sharp-point drill, make a hole in the
windshield adhesive.
(3) Pass the piano wire from the inside of the
vehicle through the hole.
AC308988
CAUTION
Do not let the piano wire touch the edge of the
windshield glass.
(4) Pull the piano wire alternately from the inside
and outside along the windshield glass to cut
the adhesive.
AC002060
AC207478
Glass adhesive knife
AD
WINDOW GLASS
BODY
42-19
CAUTION
Inserting the glass adhesive knife too deeply into
windshield adhesive may damage windshield
glass.
3. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield glass edge, and put the blade at
windshield glass edge and surface. Then cut
away adhesive along the windshield glass edge.
ACX00475AB
MB990480
4. Use special tool window glass holder (MB990480)
to remove the windshield glass.
ACX00476 AB
CAUTION
• Be careful not to remove more adhesive than
is necessary.
• Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
5. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
6. Finish the flange surfaces so that they are
smooth.
7. If the windshield glass is reused, scrape away all
traces of old adhesive from the windshield glass.
INSTALLATION SERVICE POINTS
>>A<< FASTENER/WINDSHIELD SPACER/GLASS
STOPPER INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use parts cleaner (MZ100387 or equivalent) to
degrease the inside and outside of the windshield
glass and the body flanges.
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