Mitsubishi L200. Manual — part 490

AC600964

AC502503

AC104649

AC104650

Align the end of the glass
stopper with the notch
on the ceramic.

Windshield

Glass stopper

Seal line

Seal line

Windshield spacer

Align the fastener
end with the
ceramic notch.

AB

Windshield end line

Windshield end line

16.2 ± 1 mm

13 mm

mm

15.9

+ 2
– 0

Fastener

Windshield spacer, fastener and glass stopper installation position

WINDOW GLASS

BODY

42-20

2. Install the fastener and the glass stopper to the

specified position on the windshield glass.

3. Assemble the fastener to the body flange relative

to the windshield fastener.

4. Position the windshield spacer, ensuring that

there are no bends or warpage inside the
windshield glass.

>>B<< WINDSHIELD GLASS INSTALLATION
1. Apply double-sided tapes to the concaved part of

the windshield moulding.

2. Install the windshield moulding to the windshield

glass.

3. When replacing the windshield glass, temporarily

set the windshield glass against the body, and
place a mating marks on the windshield glass and
body.

CAUTION

• The primer strengthens the adhesive, so be

sure to apply it evenly around the entire cir-
cumference. However, a too thick application
will weaken the adhesive.

• Do not touch the coated surface.
• Do not apply the primer on the remaining

adhesive because of weakening the adhesive.

4. Soak a sponge in the primer, and apply evenly to

the windshield glass and the body in the specified
places. If the old adhesive does not remain on the
body flange because of the body panel or others,
also apply the primer to the specified body side.

5. Allow the windshield glass to dry for at least three

minutes after applying primer.

ACX00480

10 mm

15 mm

AB

WINDOW GLASS

BODY

42-21

6. Fill a sealant gun with adhesive. Then apply the

adhesive evenly around the windshield glass
within 30 minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a
V shape to simplify adhesive application.

7. Align the mating marks on the windshield glass

and the body, and lightly press the windshield
glass evenly so that it adheres completely.

8. Use spatula or the like to remove any excessive

adhesive. Then clean the surface with parts
cleaner (MZ100387 or equivalent).

CAUTION

• Do not move the vehicle unless absolutely

necessary.

• When testing for water leakage, do not pinch

the end of the hose to spray the water.

9. Wait 30 minutes or more, and then test for water

leakage.

SIDE WINDOW GLASS <CLUB CAB>

REMOVAL AND INSTALLATION

M1422002200075

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to

GROUP 52A, Interior Trim ).

AC501240

N

N

N

1

2

3

4

4

5

AB

A

A

B

B

B

B

AC503692

AC502515

AC502516

3

2

Primer

Primer

3

2

Primer

4

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 3M ATD Part No. 8608
Super Fast Urethane Primer or equivalent

Section A – A

Section B – B

AB

Removal steps

1. Link
2. Side window glass

<<

A

>> >>

A

<< 3. Moulding

<<

A

>> >>

A

<< 4. Hinge

5. Weatherstrip

WINDOW GLASS

BODY

42-22

REMOVAL SERVICE POINT

<<A>> MOULDING/HINGE REMOVAL

CAUTION

Prying with a knife may damage the side window
glass.
1. Using a knife, remove the moulding and hinge.
2. When reusing the side window glass, remove the

adhesive still adhering to the side window glass,
and clean with parts cleaner (MZ100387 or
equivalent).

INSTALLATION SERVICE POINT

>>A<<HINGE/MOULDING INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use parts cleaner (MZ100387 or equivalent) to

degrease the inside and outside of the side
window glass.

CAUTION

• The primer strengthens the adhesive, so be

sure to apply it evenly around the entire cir-
cumference. However, a too thick application
will weaken the adhesive.

• Do not touch the coated surface.
• Do not apply the primer on the remaining

adhesive because of weakening the adhesive.

2. Soak a sponge in the primer, and apply evenly to

the hinge, moulding and side window glass in the
specified places. If the old adhesive does not
remain on the side window glass because of the
side window glass or others, also apply the primer
to the specified side window glass side.

3. Allow the hinge, moulding and side window glass

to dry for at least 3 minutes after applying primer.

4. Fill a sealant gun with adhesive. Then apply the

adhesive evenly around the hinge and moulding
within 30 minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a
V-shape to simplify adhesive application.

AC502513

Unit: mm

AD

42 ± 0.5

400.8 ± 0.5

Hinges

5. Install the hinges to the specified positions of the

side window glass.

6. Install the moulding to the specified position of the

side window glass.

7. Use spatula or the like to remove any excessive

adhesive. Then clean the surface with parts
cleaner (MZ100387 or equivalent).

WINDOW GLASS

BODY

42-23

REAR WINDOW GLASS <Vehicles
without rear panel power window>

REMOVAL AND INSTALLATION

M1422001600467

Pre-removal and Post-installation Operation
• Roof Drip Moulding Removal and Installation (Refer to

GROUP 51, Moulding ).

• Quarter Upper Trim and Cab Rear End Trim Removal and

Installation (Refer to GROUP 52A, Interior Trim <Club

Cab>).

• Rear Pillar Upper Trim Removal and Installation (Refer to

GROUP 52A, Interior Trim <Double Cab>).

AC501241

N

N

N

1

2

3

4

AB

AC502950

AC502504

AC502505

AC502506

AC502507

1

1

1

2

2

2

Unit: mm

15

12

15

12

15

12

AC

A

A

B

B

Apply the primer and adhesive along the fictitious

lines (seal line) between the marks.

Ceramic line

Section A – A

Section B – B

Section C – C

Seal line

Mark

Centre of seal line

Centre of seal line

Centre of seal line

Primer

Primer

Primer

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 3M ATD Part No. 8608
Super Fast Urethane Primer or equivalent

C

C