Mitsubishi L200. Manual — part 488
FUEL FILLER LID
BODY
42-12
REMOVAL AND INSTALLATION <DOUBLE CAB>
M1421002501117
AC509876
Fuel filler lid height and clearance adjustment
1
2
3
3
4
5
5
6
AB
Fuel filler lid removal steps
1.
Fuel filler lid assembly
2.
Fuel filler lid locking clip
3.
Damper
Fuel filler lid lock release handle
removal
4.
Fuel filler lid lock release handle
Fuel filler lid lock release cable
removal steps
•
Rear splash shield (Refer to
5.
Fuel filler lid hook
•
Front scuff plate, rear scuff plate,
centre pillar lower trim and rear
pillar lower trim (Refer to GROUP
52A, Interior Trim .)
•
A/C cooling unit (Refer to GROUP
55A, Heater Unit and Cooling Unit
.)
6.
Fuel filler lid lock release cable
Fuel filler lid lock release cable
removal steps (Continued)
SPLASH SHIELD
BODY
42-13
SPLASH SHIELD
REMOVAL AND INSTALLATION
M1421009700551
AC903518
AC501253
AC501253
AC501254
Note
: Clip positions
AD
1
2
3
3
<Single cab and club cab>
<Front splash shield>
<Rear splash shield>
<Double cab>
Front splash shield removal steps
•
Front overfender <Vehicles with wide
fender> (Refer to GROUP 51,
Overfender .)
•
Front mud guard (Refer to GROUP
51, Mud Guard .)
1. Front splash shield (Front bumper
side)
2. Front splash shield (Fender side)
Rear splash shield removal steps
•
Rear overfender <Vehicles with wide
fender> (Refer to GROUP 51,
Overfender .)
3. Rear splash shield
WINDOW GLASS
BODY
42-14
WINDOW GLASS
ADHESIVE
M1422000500627
ADHESIVE
Item
Specified adhesive
Windshield glass
• 3M ATD Part No.8609 Super Fast Urethane Auto Glass
Sealant or equivalent
• 3M ATD Part No.8608 Super Fast Urethane Primer or
equivalent
Side window glass <Club cab>
Rear window glass
DOUBLE-SIDED TAPE
Item
Specified adhesive
Windshield moulding
Double-sided tape: 6.0 mm width and 0.14mm thickness
LUBRICANT
M1421000400036
Item
Specified lubricant
Quantity
Degrease agent
Grease and dirt removal
from parts surface
Parts cleaner (MZ100387 or
equivalent)
As required
SPECIAL TOOL
M1422000600453
Tool
Number
Name
Use
MB990480
MB990480
Window glass holder Window glass removal and installation
GENERAL INFORMATION
M1422000100942
The windshield and back door window glass are
attached by an urethane-base adhesive to the win-
dow frame. This adhesive provides improved glass
holding and sealing, and also gives body openings a
greater structural strength.
ITEMS
Name
Remark
Adhesive
3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer
3M ATD Part No.8608 Super Fast Urethane Primer or equivalent
Spacers
Available as service part
Dam
Available as service part
Anti-rust solvent (or Tectyl
506T.Valvoline Oil Company)
For rust prevention
Degrease agent
Parts cleaner (MZ100387 or equivalent) (For grease removal from
bonded surface)
WINDOW GLASS
BODY
42-15
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the
direct rays of the sun. Do not place any heavy article
on the sealant nor press it, otherwise it will become
deformed. Avoid storing the sealant for more than 6
months, because it will lose its sealing effect.
BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove
old adhesive completely. If the flange requires paint-
ing, bake it after painting is completed.
Steel piano wire
Dia.
× length. 0.6mm × 1m For cutting adhesive
Glass adhesive knife
For cutting adhesive
Adhesive gun
For pressing-out adhesive
Name
Remark
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