Mitsubishi L200. Manual — part 485

AC511285AF

Pressure
hose
stopper

Pressure hose
assembly

Power steering
Oil pump stopper

POWER STEERING HOSES

POWER STEERING

37-43

2. Place the pressure hose stopper to touch the

power steering oil pump stopper, and install the
pressure hose assembly.

>>D<< SUCTION HOSE INSTALLATION

AC501534

AC

Suction hose

Marking

Marking

Install so that the markings are faced upward.

>>E<< RETURN HOSE INSTALLATION

AC501549AC

Return
hose

Marking

Lines

Install the return hose so that the markings and lines
are faced rearward.

42-1

GROUP 42

BODY

CONTENTS

HOOD . . . . . . . . . . . . . . . . . . . . . . . . .

42-5

ON-VEHICLE SERVICE . . . . . . . . . . . . . . .

42-5

ADJUSTMENT OF CLEARANCE AROUND HOOD

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-5

ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED
PORTION AND HOOD STRIKER. . . . . . . .

42-5

ADJUSTMENT OF HOOD HEIGHT . . . . . .

42-5

HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-6

HOOD REMOVAL AND INSTALLATION . .

42-6

FENDER . . . . . . . . . . . . . . . . . . . . . . .

42-7

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

42-7

FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-8

FENDER REMOVAL AND INSTALLATION

42-8

FUEL FILLER LID . . . . . . . . . . . . . . .

42-10

FUEL FILLER LID REMOVAL AND INSTALLATION
<SINGLE CAB> . . . . . . . . . . . . . . . . . . . . .

42-10

FUEL FILLER LID REMOVAL AND INSTALLATION
<CLUB CAB> . . . . . . . . . . . . . . . . . . . . . . .

42-11

FUEL FILLER LID REMOVAL AND INSTALLATION
<DOUBLE CAB>. . . . . . . . . . . . . . . . . . . . .

42-12

SPLASH SHIELD . . . . . . . . . . . . . . . .

42-13

SPLASH SHIELD REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-13

WINDOW GLASS. . . . . . . . . . . . . . . .

42-14

SEALANT(S) OR ADHESIVE(S). . . . . . . . .

42-14

LUBRICANT(S) . . . . . . . . . . . . . . . . . . . . . .

42-14

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

42-14

GENERAL INFORMATION. . . . . . . . . . . . .

42-14

WINDSHIELD . . . . . . . . . . . . . . . . . . . . . . .

42-17

WINDSHIELD REMOVAL AND INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-17

SIDE WINDOW GLASS <CLUB CAB>. . . .

42-21

SIDE WINDOW GLASS REMOVAL AND
INSTALLATION. . . . . . . . . . . . . . . . . . . . . .

42-21

REAR WINDOW GLASS <Vehicles without rear panel
power window> . . . . . . . . . . . . . . . . . . . . . .

42-23

REAR WINDOW GLASS REMOVAL AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

42-23

REAR PANEL POWER WINDOW <Vehicles
with rear panel power window> . . . .

42-25

GENERAL INFORMATION . . . . . . . . . . . . .

42-25

SEALANT(S) OR ADHESIVE(S) . . . . . . . . .

42-26

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

42-27

TROUBLESHOOTING . . . . . . . . . . . . . . . .

42-29

DIAGNOSIS TROUBLESHOOTING FLOW

42-29

DIAGNOSIS CODE CHART . . . . . . . . . . . .

42-29

SYMPTOM CHART . . . . . . . . . . . . . . . . . . .

42-29

DIAGNOSIS CODE PROCEDURES. . . . . .

42-30

DTC 5001 P/W (RP) SW PULSE1 FAIL . . .

42-30

DTC 5002 P/W (RP) SW PULSE2 FAIL . . .

42-32

DTC 5003 P/W (RP) POSITION ERROR . .

42-33

DTC 5004 P/W (RP) SENSOR FAIL . . . . . .

42-34

DTC 5005 P/W (RP) 3TIMES JUMM-PROTECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-35

DTC 5008 P/W (RP) PARAMETER READ FAIL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-36

SYMPTOM PROCEDURES . . . . . . . . . . . .

42-37

REAR PANEL POWER WINDOW DO NOT WORK AT
ALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-37

ANY OF THE REAR PANEL POWER WINDOW
SWITCH POSITION IS DEFECTIVE. . . . . .

42-45

REAR PANEL POWER WINDOW ANTI-TRAP
FUNCTION DOES NOT WORK . . . . . . . . .

42-48

REAR PANEL POWER WINDOW-ECU CANNOT
COMMUNICATE WITH ETACS-ECU . . . . .

42-49

REAR PANEL POWER WINDOW TIMER FUNCTION
DOES NOT WORK NORMALLY. . . . . . . . .

42-53

ON-VEHICLE SERVICE . . . . . . . . . . . . . . .

42-53

WINDOW GLASS ADJUSTMENT. . . . . . . .

42-53

GLASS SLIDING MECHANISM CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

42-54

42-2

REAR PANEL POWER WINDOW ANTI-TRAP
FUNCTION INSPECTION. . . . . . . . . . . . . .

42-54

REAR PANEL POWER WINDOW INITIAL SET

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-55

REAR PANEL WINDOW REGULATOR . . .

42-56

REAR PANEL WINDOW REGULATOR REMOVAL
AND INSTALLATION . . . . . . . . . . . . . . . . .

42-56

REAR PANEL WINDOW REGULATOR INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-60

DOOR . . . . . . . . . . . . . . . . . . . . . . . . .

42-61

SERVICE SPECIFICATION(S) . . . . . . . . . .

42-61

SEALANT(S) OR ADHESIVE(S). . . . . . . . .

42-62

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

42-62

TROUBLESHOOTING . . . . . . . . . . . . . . . .

42-63

DIAGNOSIS TROUBLESHOOTING FLOW

42-63

SYMPTOM CHART <CENTRAL DOOR LOCKING
SYSTEM> . . . . . . . . . . . . . . . . . . . . . . . . . .

42-64

DIAGNOSIS CODE CHART <POWER WINDOWS>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-64

SYMPTOM CHART <POWER WINDOWS>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-65

SYMPTOM PROCEDURES <CENTRAL DOOR
LOCKING SYSTEM> . . . . . . . . . . . . . . . . .

42-66

CENTRAL DOOR LOCKING SYSTEM DOES NOT
OPERATE . . . . . . . . . . . . . . . . . . . . . . . . . .

42-66

SOME DOORS DO NOT LOCK OR UNLOCK <LH
drive vehicles> . . . . . . . . . . . . . . . . . . . . . .

42-69

SOME DOORS DO NOT LOCK OR UNLOCK <RH
drive vehicles> . . . . . . . . . . . . . . . . . . . . . .

42-76

SELECTOR "P" POSITION-LINKED DOOR UNLOCK
FUNCTION DOES NOT OPERATE. <Vehicles with
automatic transmission with keyless>. . . . .

42-83

DIAGNOSIS CODE PROCEDURES <POWER
WINDOWS> . . . . . . . . . . . . . . . . . . . . . . . .

42-84

DTC 1001 P/W (DR) SW pulse1 disconnection <LH
drive vehicles> . . . . . . . . . . . . . . . . . . . . . .

42-84

DTC 1001 P/W (DR) SW pulse1 disconnection <RH
drive vehicles> . . . . . . . . . . . . . . . . . . . . . .

42-86

DTC 1002 P/W (DR) SW pulse2 disconnection <LH
drive vehicles> . . . . . . . . . . . . . . . . . . . . . .

42-87

DTC 1002 P/W (DR) SW pulse2 disconnection <RH
drive vehicles> . . . . . . . . . . . . . . . . . . . . . .

42-89

DTC 1003 P/W (DR) Above window position

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-90

DTC 1004 P/W (DR) Sensor fail (ground) <LH drive
vehicles> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-91

DTC 1004 P/W (DR) Sensor fail (ground) <RH drive
vehicles> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-92

DTC 1005 P/W (DR) 3 times jam-protection

42-93

DTC 1008 P/W (DR) Parameter read fail . .

42-94

DTC 2001 P/W (AS) SW pulse1 disconnection <LH
drive vehicles>. . . . . . . . . . . . . . . . . . . . . . .

42-94

DTC 2001 P/W (AS) SW pulse1 disconnection <RH
drive vehicles>. . . . . . . . . . . . . . . . . . . . . . .

42-96

DTC 2002 P/W (AS) SW pulse2 disconnection <LH
drive vehicles>. . . . . . . . . . . . . . . . . . . . . . .

42-97

DTC 2002 P/W (AS) SW pulse2 disconnection <RH
drive vehicles>. . . . . . . . . . . . . . . . . . . . . . .

42-99

DTC 2003 P/W (AS) Above window position

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-100

DTC 2004 P/W (AS) Sensor fail (ground) <LH drive
vehicles> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-101

DTC 2004 P/W (AS) Sensor fail (ground) <RH drive
vehicles> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-102

DTC 2005 P/W (AS) 3 times jam-protection

42-103

DTC 2008 P/W (AS) Parameter read fail. . .

42-104

DTC 3001 P/W (RL) SW pulse1 disconnection <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-104

DTC 3002 P/W (RL) SW pulse2 disconnection <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-106

DTC 3003 P/W (RL) Above window position <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-107

DTC 3004 P/W (RL) Sensor fail (ground) <Double cab>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-108

DTC 3005 P/W (RL) 3 times jam-protection <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-109

DTC 3008 P/W (RL) Parameter read fail <Double cab>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-109

DTC 4001 P/W (RR) SW pulse1 disconnection <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-110

DTC 4002 P/W (RR) SW pulse2 disconnection <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-112

DTC 4003 P/W (RR) Above window position <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-113

DTC 4004 P/W (RR) Sensor fail (ground) <Double cab>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-114

DTC 4005 P/W (RR) 3 times jam-protection <Double
cab>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-115

DTC 4008 P/W (RR) Parameter read fail <Double cab>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-115

SYMPTOM PROCEDURES <POWER WINDOWS>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-117

POWER WINDOWS DO NOT WORK AT ALL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-117

POWER WINDOW MAIN SWITCH CANNOT
OPERATE DRIVER'S WINDOW <LH drive vehicles>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-128

POWER WINDOW MAIN SWITCH CANNOT
OPERATE DRIVER'S WINDOW <RH drive vehicles>

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-130

POWER WINDOW SUB SWITCH CANNOT OPERATE
PASSENGER'S OR REAR WINDOWS. <LH drive

42-3

vehicles> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-133

POWER WINDOW SUB SWITCH CANNOT OPERATE
PASSENGER'S OR REAR WINDOWS. <RH drive
vehicles> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-143

POWER WINDOW MAIN SWITCH CANNOT
OPERATE EITHER OF PASSENGER'S OR REAR
POWER WINDOWS . . . . . . . . . . . . . . . . . .

42-152

POWER WINDOW TIMER FUNCTION DOES NOT
WORK NORMALLY . . . . . . . . . . . . . . . . . .

42-153

POWER WINDOW ANTI-TRAP FUNCTION DOES
NOT WORK <LH drive vehicles> . . . . . . . .

42-154

POWER WINDOW ANTI-TRAP FUNCTION DOES
NOT WORK <RH drive vehicles> . . . . . . . .

42-161

WHEN THE GLASS IS RAISED, THEN IT LOWERS
AUTOMATICALLY . . . . . . . . . . . . . . . . . . .

42-167

ON-VEHICLE SERVICE . . . . . . . . . . . . . . .

42-168

DOOR FIT ADJUSTMENT . . . . . . . . . . . . .

42-168

DOOR WINDOW GLASS ADJUSTMENT .

42-169

GLASS SLIDING MECHANISM CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

42-170

POWER WINDOW TIMER FUNCTION CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-170

POWER WINDOW OPERATING CURRENT CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-171

POWER WINDOW RELAY CHECK . . . . . .

42-171

POWER WINDOW CHECK . . . . . . . . . . . .

42-171

POWER WINDOW SAFETY MECHANISM CHECK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-172

POWER WINDOW INITIALIZED ADJUSTMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-172

CENTRAL DOOR LOCKING SYSTEM INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-172

CHECK OF KEY LOCK PREVENTION FUNCTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-173

SHIFT "P" INTERLINK DOOR UNLOCK FUNCTION
CHECK <Vehicles with automatic transmission with
keyless> . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-173

DOOR OUTSIDE HANDLE PLAY CHECK .

42-173

DOOR INSIDE HANDLE PLAY ADJUSTMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-173

DOOR ASSEMBLY . . . . . . . . . . . . . . . . . . .

42-175

DOOR ASSEMBLY REMOVAL AND INSTALLATION
<SINGLE CAB> . . . . . . . . . . . . . . . . . . . . .

42-175

DOOR ASSEMBLY REMOVAL AND INSTALLATION
<CLUB CAB> . . . . . . . . . . . . . . . . . . . . . . .

42-176

DOOR ASSEMBLY REMOVAL AND INSTALLATION
<DOUBLE CAB>. . . . . . . . . . . . . . . . . . . . .

42-177

DOOR SWITCH CHECK. . . . . . . . . . . . . . .

42-178

DOOR GLASS AND REGULATOR . . . . . .

42-179

DOOR GLASS AND REGULATOR REMOVAL AND
INSTALLATION <SINGLE CAB> . . . . . . . .

42-179

DOOR GLASS AND REGULATOR REMOVAL AND
INSTALLATION <CLUB CAB> . . . . . . . . . .

42-181

DOOR GLASS AND REGULATOR REMOVAL AND
INSTALLATION <DOUBLE CAB>. . . . . . . .

42-183

DOOR GLASS AND REGULATOR INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-186

DOOR HANDLE AND LATCH . . . . . . . . . . .

42-187

DOOR HANDLE AND LATCH REMOVAL AND
INSTALLATION <SINGLE CAB> . . . . . . . .

42-187

DOOR HANDLE AND LATCH REMOVAL AND
INSTALLATION <CLUB CAB> . . . . . . . . . .

42-189

DOOR HANDLE AND LATCH REMOVAL AND
INSTALLATION <DOUBLE CAB>. . . . . . . .

42-191

DOOR HANDLE AND LATCH INSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-194

WINDOW GLASS RUNCHANNEL AND DOOR
OPENING WEATHERSTRIP . . . . . . . . . . .

42-196

WINDOW GLASS RUNCHANNEL AND DOOR
OPENING WEATHERSTRIP REMOVAL AND
INSTALLATION <SINGLE CAB> . . . . . . . .

42-196

WINDOW GLASS RUNCHANNEL AND DOOR
OPENING WEATHERSTRIP REMOVAL AND
INSTALLATION <CLUB CAB> . . . . . . . . . .

42-198

WINDOW GLASS RUNCHANNEL AND DOOR
OPENING WEATHERSTRIP REMOVAL AND
INSTALLATION <DOUBLE CAB>. . . . . . . .

42-200

KEYLESS ENTRY SYSTEM. . . . . . . .

42-202

SERVICE SPECIFICATION(S) . . . . . . . . . .

42-202

SPECIAL TOOL(S) . . . . . . . . . . . . . . . . . . .

42-203

TROUBLESHOOTING . . . . . . . . . . . . . . . .

42-203

DIAGNOSIS TROUBLESHOOTING FLOW

42-203

SYMPTOM CHART . . . . . . . . . . . . . . . . . . .

42-204

INPUT SIGNAL CHART . . . . . . . . . . . . . . .

42-204

SYMPTOM PROCEDURES . . . . . . . . . . . .

42-204

KEYLESS ENTRY SYSTEM DOES NOT OPERATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-204

THE DOME LAMP, THE HAZARD WARNING LAMPS
AND THE HORN DO NOT OPERATE THROUGH THE
ANSWERBACK FUNCTION. . . . . . . . . . . .

42-206

THE ENCRYPTED CODE CAN NOT BE
REGISTERED . . . . . . . . . . . . . . . . . . . . . . .

42-207

AFTER THE DOORS ARE UNLOCKED BY USING
THE KEYLESS ENTRY SYSTEM, THE TIMER LOCK
FUNCTION DOES NOT WORK. . . . . . . . . .

42-208

INPUT SIGNAL PROCEDURES . . . . . . . . .

42-209

NONE OF THE TRANSMITTER SWITCH SIGNALS IS
SENT TO THE ETACS-ECU. . . . . . . . . . . .

42-209

KEY REMINDER SWITCH SIGNAL IS NOT SENT TO
THE ETACS-ECU.. . . . . . . . . . . . . . . . . . . .

42-210

ON-VEHICLE SERVICE . . . . . . . . . . . . . . .

42-213

KEYLESS ENTRY SYSTEM INSPECTION

42-213