Mitsubishi Outlander XL. Manual — part 340
DTC P0490: EGR Value (Stepper Motor) Circuit Malfunction (Battery Short)
M11310100374USA0000010000
1
2 3
4
5 6
ZK602865
1
2
3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
1
3
2
4
1
10 111213 14 1516 17 1819 20
2 3 4
5 6 7 8 9
1
3
4
6
31
32
47
48
B-12
(MU802056)
ENGINE CONTROL MODULE
B-10
20A
WHITE
WHITE
WHITE
WHITE
RED
GRA
Y
-BLUE
SKY BLUE
LIGHT GREEN
WHITE
A-33X
MFI
RELAY
RELAY BOX
(ENGINE COMPARTMENT)
4
3
1
2
22
TO ECM
OFF
ON
AA00
EGR VALVE CIRCUIT
EXHAUST GAS
RECIRCULATION
(EGR) VALVE
36
FUSIBLE LINK
4
2
5
A-13
MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>
13Ab-555
DIAGNOSTIC TROUBLE CODE PROCEDURES
ZK603634
Exhaust gas
recirculation valve
AA00
B-12(GR)
Connector: B-12
ZK603591
ECM
B-10 (GR)
Connector: B-10
AA00
ZK603589
MFI relay
A-33X
Connector: A-33X
AA00
ZK603650AA00
A-13
Connector: A-13
CIRCUIT OPERATION
⦆
The EGR valve power is supplied from the MFI relay
(terminal No. 2).
⦆
The ECM (terminals No. 31, No. 32, No. 47, No. 48)
drives the stepper motor by sequentially turning
"ON" the power transistors in the ECM and
providing ground to the EGR valve (terminal No. 1,
No. 3, No. 4, No. 6).
TECHNICAL DESCRIPTION
The ECM checks whether a short circuit to the power
supply exists or not by measuring the EGR valve
(stepper motor) drive circuit voltage when the current
not flowing through the coils of the EGR valve (stepper
motor).
DESCRIPTIONS OF MONITOR METHODS
When the EGR valve (stepper motor) drive circuit
voltage is over the specified range, it is judged that a
malfunction exists.
MONITOR EXECUTION
Continuous
MONITOR EXECUTION CONDITIONS (Other
monitor and Sensor)
Other Monitor (There is no temporary DTC stored in
memory for the item monitored below)
⦆
Not applicable
Sensor (The sensor below is determined to be
normal)
⦆
Not applicable
13Ab-556
MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>
DIAGNOSTIC TROUBLE CODE PROCEDURES
DTC SET CONDITIONS
Logic Flow Chart
Start
End
Malfunction
Good
Monitoring
Conditions
Continuous
Failure for 1.4secs
Yes
No
No
No
No
No
Yes
Stepper moter ON?
Yes
Circuit voltage
> 6.7V
Circuit voltage
< 1.5V
Yes
ZK604052 AA00
Check Conditions
⦆
Ignition switch is "ON" position.
⦆
Battery positive voltage is at between 10 and 16.5
volts.
Judgement Criterion
⦆
When the EGR valve is energized, the ECM voltage
should be 6.7 volts or more for 1.4 seconds..
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function - OBD-II Drive Cycle -
Pattern 3 P.13Ab-8.
TROUBLESHOOTING HINTS (The most likely
causes for this code to be set are: )
⦆
EGR valve (stepper motor) failed.
MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>
13Ab-557
DIAGNOSTIC TROUBLE CODE PROCEDURES
⦆
Harness damage.
⦆
Connector damage.
⦆
ECM failed.
DIAGNOSIS
Required Special Tools:
⦆
MB991958: Scan tool (M.U.T.-III Sub Assembly)
⦆
MB991824: V.C.I.
⦆
MB991827: USB Cable
⦆
MB991910: Main Harness A
⦆
MB991658: Test Harness Set
STEP 1. Check harness connector B-12 at EGR valve and
harness connector B-10 at ECM for damage.
Q:Is the harness connector in good condition?
YES:
Go to Step 2.
NO:
Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2. Then go to Step 5.
STEP 2. Measure the EGR valve motor coil resistance.
(1)
Disconnect the EGR valve connector B-12.
1
2 3
4
5 6
1
2 3
4
5 6
ZK604053AA00
(2)
Measure the resistance between EGR valve connector
terminal No. 2 and either terminal No. 1 or terminal No. 3.
Standard value: 20 - 24 Ω [at 20°C (68°F)]
(3)
Measure the resistance between EGR valve connector
terminal No. 5 and either terminal No. 4 or terminal No. 6.
Standard value: 20 - 24 Ω [at 20°C (68°F)]
Q:Is the measured resistance between 20 and 24 ohms [at
20°C (68°F)]?
YES:
Go to Step 3.
NO:
Replace the EGR valve. Then go to Step 5.
STEP 3. Check for short circuit to power supply between
EGR valve connector B-12 and ECM connector B-10.
Q:Is the harness wire in good condition?
YES:
Then go to Step 4.
NO:
Repair it. Then go to Step 5.
STEP 4. Check the EGR valve operation using special tool
MB991658.
(1)
Remove the EGR valve.
13Ab-558
MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS>
DIAGNOSTIC TROUBLE CODE PROCEDURES
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