Mitsubishi Outlander XL. Manual — part 744
DOOR ASSEMBLY
REMOVAL AND INSTALLATION
M14203000022USA0000010000
Post-installation operation
⦆
Door adjustment (Refer to P.42Ab-86.)
ZC600079
6, 7
1
2
3
4
6
7
8
9
10
0000
26 ± 6 N·m
19 ± 5 ft-lb
26 ± 6 N·m
19 ± 5 ft-lb
25 ± 4 N·m
19 ± 3 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
4.0 ± 2.0 N·m
35 ± 17 in-lb
5.0 ± 1.0 N·m
44 ± 9 in-lb
5
<Front door>
Damper removal
1.
Damper
Door assembly and front door hinge
removal steps
·
Front scuff plate, cowl side trim (Refer
to GROUP 52A - Interior Trim P.
52A-10.)
2.
Wiring harness connector connection
3.
Door check connecting bolt
4.
Door assembly
·
Side air dams (Refer to GROUP 51A,
Side Air Dams P.51A-15.)
Door assembly and front door hinge
removal steps
5.
Fender rear protector
6.
Front door upper hinge
7.
Front door lower hinge
Striker removal steps
>>A<<
8.
Striker
9.
Striker shim
Door switch removal
10. Door switch
DOOR
42Ab-95
DOOR ASSEMBLY
ZC600080
5, 6
1
2
3
4
5
6
7
8
9
0000
<Rear door>
26 ± 6 N·m
19 ± 5 ft-lb
26 ± 6 N·m
19 ± 5 ft-lb
25 ± 4 N·m
19 ± 3 ft-lb
18 ± 7 N·m
13 ± 5 ft-lb
18 ± 7 N·m
13 ± 5 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
5.0 ± 1.0 N·m
44 ± 9 in-lb
10
11
Damper removal
1.
Damper
Door assembly removal steps
2.
Wiring harness connector connection
3.
Door check connecting bolt
4.
Door assembly
Rear door hinge removal steps
·
Center pillar trim (Refer to GROUP
52A, Interior Trim P.52A-10.)
5.
Rear door upper hinge
Rear door hinge removal steps
6.
Rear door lower hinge
Striker removal steps
>>A<<
7.
Striker
8.
Striker shim
Door switch removal
9.
Door switch
Rear door catch removal
10. Rear door catch
Rear door lock hook removal
11. Rear door lock hook
INSTALLATION SERVICE POINT
>>A<< STRIKER INSTALLATION
ZC6000810000
+1.5 mm
(0.06 in)
-1.5 mm
(0.06 in)
Striker center
Striker
Latch center
Latch
Install the striker so that the striker center does not deviate more
than ±1.5 mm (0.06 inch) from the latch center.
42Ab-96
DOOR
DOOR ASSEMBLY
INSPECTION
M14203000060USA0000010000
DOOR SWITCH CHECK
ZC600082
1
2
3
0000
Switch position Terminal
number
Normal
value
Release (ON)
1 - Ground, 2 -
Ground,
3
-
Ground
Continuity
exists (2 Ω or
less)
Depressed
(OFF)
1 - Ground, 2 -
Ground,
3
-
Ground
Open circuit
DOOR GLASS AND REGULATOR
REMOVAL AND INSTALLATION
M14203000912USA0000010000
Post-installation operation
⦆
Door window glass adjustment (Refer to P.42Ab-88.)
DOOR
42Ab-97
DOOR ASSEMBLY
ZC600083
1
2
3
0000
2
<Front door>
4.0 ± 2.0 N·m
35 ± 17 in-lb
4.0 ± 2.0 N·m
35 ± 17 in-lb
4.0 ± 2.0 N·m
35 ± 17 in-lb
4.0 ± 2.0 N·m
35 ± 17 in-lb
Door window glass assembly
removal steps
·
Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-11.)
·
Waterproof film, belt line molding, belt
line weatherstrip inner, and speaker
bracket (Refer to P.42Ab-110.)
1.
Door window glass assembly
Power window regulator removal
steps
>>A<<
·
Post-installation
operation
check
<Driver’s side only>
Power window regulator removal
steps
·
Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-11.)
·
Waterproof film and speaker bracket
(Refer to P.42Ab-110.)
<<A>>
2.
Power window regulator
3.
Power window motor
Required Special Tool:
⦆
MB990480: Window Glass Holder
42Ab-98
DOOR
DOOR GLASS AND REGULATOR
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