Mitsubishi Outlander XL. Manual — part 1025
INSPECTION
HEADLIGHT RELAY CHECK
M15410900028USA0000010000
HEADLIGHT RELAY (LOW) CHECK
ZC603676
2
3
4
1
0000
Headlight relay (LOW)
Headlight relay
(LOW)
A-28X
FEELD
EFFECT
TRANSISTOR
Battery voltage
Terminal
number
Normal
condition
s
Not energized
3 - 4
No
continuity
With
current
supply
[terminal 4 (+), terminal 1
(-)]
Continuity
exists (2 Ω
or less)
LIGHTING
54Ac-173
HEADLIGHT
HEADLIGHT RELAY (HIGH) CHECK
ZC603675
2
3
4
1
0002
Headlight relay (HIGH)
Headlight relay
(HIGH)
A-20X
Battery voltage
Terminal
number
Normal
condition
s
Not energized
3 - 4
No
continuity
With
current
supply
[terminal 1 (+), terminal 2
(-)]
Continuity
exists (2 Ω
or less)
BRACKET REPAIR OF HEADLIGHT ASSEMBLY
M15410900167USA0000010000
If damage is present to locations other than the repairable
bracket, replace the assembly.
ZC6016240000
Bracket C
Bracket A
Bracket B
Bracket D
When only brackets A, B, or C shown in the figure are damaged,
a low-cost repair can be performed by mounting a repair bracket.
If the bracket D is damaged, cut off the damaged bracket D.
(Mounting of repair bracket is not needed.)
54Ac-174
LIGHTING
HEADLIGHT
OPERATIONS BEFORE REPAIRING BRACKET
Remove the headlight assembly. Then, remove the bulb,
headlight socket cover vehicles with discharge headlight, and
headlight control unit vehicles with discharge headlight (Refer
to P.54Ac-171).
REPAIR PROCEDURE OF BRACKET A
ZC6016250000
Damage bracket A
1.
Cut off the damaged bracket A.
2.
Remove the remaining bracket cut surface using the
sandpaper.
ZC6016260000
Tapping
screw
Repair bracket A
3.
Affix the repair bracket to the headlight assembly using the
tapping screw.
REPAIR PROCEDURE OF BRACKET B
ZC6016270000
Damage bracket B
Installation boss
1.
Cut the damaged bracket B so that the cut surface becomes
8 mm (0.31 inch) or less from the mounting boss bearing
surface for repair bracket.
2.
Smoothen the bracket cut surface using sandpaper.
LIGHTING
54Ac-175
HEADLIGHT
ZC6016280000
Tapping
screw
Repair bracket B
3.
Affix the repair bracket to the headlight assembly using the
tapping screw.
REPAIR PROCEDURE OF BRACKET C
ZC6016290000
Headlight
assembly
Damage bracket C
1.
Cut the damaged bracket C so that the cut surface becomes
3 mm (0.12 inch) or less from the headlight assembly body
surface.
2.
Smoothen the bracket cut surface using sandpaper.
ZC6016300000
Repair
bracket C
Tapping
screw
3.
Affix the repair bracket to the headlight assembly using the
tapping screw.
OPERATIONS AFTER REPAIRING BRACKET
1.
Mount the bulb, headlight socket cover vehicles with
discharge headlight and headlight control unit vehicles with
discharge headlight, and then mount the headlight assembly
to the vehicle (Refer to P.54Ac-171).
2.
Check that the headlight assembly does not vibrate while
driving.
3.
Perform the headlight aiming adjustment (refer to P.
54Ac-165) and light intensity measurement (refer to P.
54Ac-167).
54Ac-176
LIGHTING
HEADLIGHT
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