Mitsubishi Outlander GS45X. Manual — part 1669
TRANSAXLE
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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-65
CAUTION
• Apply transmission fluid or vaseline when installing the
transmission fluid cooler filter.
• Do-not re-use the transmission fluid cooler filter.
66.Install the CVT fluid filter on the transaxle case.
CAUTION
• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.
• When installing O-ring, make sure that projection of the
O-ring is put into the groove on the filter.
67.Install the O-ring on the CVT fluid filter.
68.Install the CVT fluid cooler on the transaxle case, and
tighten the fastening bolts to the specified torque.
Tightening torque: 4.2 N
⋅m (37 in-lb)
AK502199
AK502289
AK603127
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-66
CAUTION
• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.
69.Install the O-ring on the plug.
70.Fasten the plug on the transaxle case and tighten the bolt to
the specified torque.
Tightening torque: 7.5 N
⋅m (66 in-lb)
CAUTION
When conducting measurements, measure two or more
places, and find the average value.
71.Install the converter on the transaxle, and measure the size
A to check if it meets the standard value.
Standard value: 15.9 mm (0.63 in)
72.Install the control cable bracket and breather hose on the
transaxle. Refer to the following or the exploded view for the
tightening torque.
Tightening torque: 25
± 4 N⋅m (18 ± 2 ft-lb)
73.Install the oil filler tube and oil level gage on the transaxle.
Refer to the following or the exploded view for the tightening
torque.
Tightening torque: 8.5
± 3.5 N⋅m (75 ± 31 in-lb)
74.Install the harness bracket on the transaxle. Refer to the
following or the exploded view for the tightening torque.
Tightening torque: 25
± 4 N⋅m (18 ± 2 ft-lb)
75.Install the RR roll stopper bracket and FR roll stopper
bracket on the transaxle. Refer to the following or the
exploded view for the tightening torque.
Tightening torque: 90
± 10 N⋅m (66 ± 7 ft-lb)
76.Install the transfer on the transaxle. Refer to the following or
the exploded view for the tightening torque.
Tightening torque: 68
± 9 N⋅m (50 ± 7 ft-lb)
AK502774AD
AKA00545
AK603131AB
A
A
FORWARD CLUTCH
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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-67
FORWARD CLUTCH
DISASSEMBLY AND ASSEMBLY
M1233209000270
DISASSEMBLY SERVICE POINT
.
<<A>> SNAP RING REMOVAL
Using a flat blade screwdriver etc., remove the snap ring from
the forward clutch drum.
.
AK701411AC
7
6
5
8
4
3
2
1
Disassembly steps
<<A>>
>>E<<
1.
Snap ring
<<B>>
>>D<<
2.
Internal gear
<<C>>
>>C<<
3.
Snap ring
<<D>>
>>B<<
4.
Snap ring
<<E>>
>>A<<
5.
Seal ring (small)
<<E>>
>>A<<
6.
Seal ring (big)
7.
Input shaft
8.
Forward clutch sub-assembly
Disassembly steps (Continued)
AK502292
FORWARD CLUTCH
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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-68
<<B>> INTERNAL GEAR REMOVAL
Remove the internal gear from the forward clutch drum.
.
<<C>> SNAP RING REMOVAL
Using a flat blade screwdriver etc., remove the snap ring from
the forward clutch drum.
.
<<D>> SNAP RING REMOVAL
Remove the snap ring using snap ring pliers, and remove the
input shaft from the forward clutch drum.
.
<<E>> SEAL RING REMOVAL
Remove the seal rings (small and big) from the input shaft.
AK502293
AK502294
AK502296
AK502776
AK701412
Seal ring (big)
AC
Seal ring (small)
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