Mitsubishi Outlander GS45X. Manual — part 1670

FORWARD CLUTCH

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-69

REASSEMBLY SERVICE POINT

.

>>A<< SEAL RING INSTALLATION

CAUTION

• Apply vaseline when installing the seal rings.
• Do not re-use the seal rings.

Install the seal rings (small and big) on the input shaft.

.

>>B<< SNAP RING INSTALLATION

CAUTION

• Be careful not to strain the snap ring by expanding it

excessively.

• Do not re-use the snap ring.

Install the input shaft on the forward clutch drum, and attach the
snap ring.

.

>>C<< SNAP RING INSTALLATION

CAUTION

Do not re-use the snap ring.
Install the snap ring on the forward clutch drum.

.

AK502776

AK701412

Seal ring (big)

AC

Seal ring (small)

AK502296

AK502294

FORWARD CLUTCH

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-70

>>D<< INTERNAL GEAR INSTALLATION

Install the internal gear on the forward clutch drum.

.

>>E<< SNAP RING INSTALLATION

CAUTION

Do not re-use the snap ring.
Install the snap ring on the forward clutch drum.

INSPECTION

M1233200200040

FORWARD CLUTCH SUB-ASSEMBLY

Check if there is a damage, deformation, or burn marks, and
replace the forward clutch sub-assembly if any defect is found.

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and replace if any
defect is found.

AK502293

AK502292

REDUCTION GEAR

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-71

REDUCTION GEAR

DISASSEMBLY AND ASSEMBLY

M1233200600093

Required special tools:

• MB990810: Side bearing puller

• MB990947: Lower arm push arbor

• MD999566: Crow

• MB990984: Mount bushing lower roll insulator

arbor

• MD998917: Bearing remover

• MD998812: Installer Cap

• MD998813: Installer-100

• MD998819: Installer adapter (40)

AK502978

1

2

4

3

5

250 N·m
184 ft-lb

AD

Disassembly steps

<<A>>

>>C<<

1.

Nut

<<B>>

>>B<<

2.

Reduction gear bearing

<<C>>

>>A<<

3.

Reduction gear bearing

4.

Reduction gear sub-assembly

5.

Adjusting shim

Disassembly steps (Continued)

REDUCTION GEAR

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-72

DISASSEMBLY SERVICE POINT

.

<<A>> NUT REMOVAL

Remove the nut from the reduction gear sub-assembly.

.

<<B>> REDUCTION GEAR BEARING REMOVAL

CAUTION

Align the tang of special tool as shown in the diagram.
Using the special tools MB990810, MB990947 and MD999566,
remove the inner race of reduction gear bearing (converter
housing side) from the reduction gear sub-assembly.

.

<<C>> REDUCTION GEAR BEARING REMOVAL

Using the special tools MB990984 and MD998917, remove the
outer race of reduction gear bearing (transaxle case side) from
the reduction gear sub-assembly.

AK502979

AK502839AD

MB990810

MD999566

MB990947

AK502980

AK502841AD

MB990984

MD998917