Mitsubishi Outlander GS45X. Manual — part 1668
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-61
CAUTION
• Do not re-use the converter housing oil seal.
• Apply transmission fluid when installing the converter
housing oil seal.
55.Using the special tools MB992141 and MB992075, install
the converter housing oil seal on the converter housing.
Depth from the case edge: within
− 1.0 ± 0.5 mm
(recessed)
CAUTION
• Do not re-use the converter housing side oil seal.
• Apply transmission fluid when installing the converter
housing side oil seal.
56.Using the special tools MB992206 and MB992075, install
the converter housing side oil seal on the converter housing.
AK603128AB
Oil seal
MB992075
MB992141
AK603129AF
MB992075
MB992206
<F1CJA>
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-62
CAUTION
• Remove any moisture, oil and oil sealant from the appli-
cation surface.
• Make sure the starting point and the ending point are
about the middle between the bolts.
57.Apply the sealant on the converter housing mounting
surface of the transaxle case in the following way.
Specified sealant: Loctite 509
58.Install the converter housing on the transaxle case, and
tighten the fastening bolts to the specified torque.
Tightening torque: 45 N
⋅m (33 ft-lb)
CAUTION
Do not re-use the snap ring.
59.Install the snap ring on the terminal body.
L1
9 mm
L2
5 mm
L3
φ1.5 mm
L4
R8.5 mm
L5
R5
− 8 mm
L6
3
− 5 mm
L7
φ17 mm
L8
3.5 mm
Bolt symbol
A
B
Shank length mm
30
35
Quantity
18
5
AK502283AD
L6
L1
L2
L4
L5
L3
AK502284AD
L7
L8
AK502200
A
A
A
A
A
A
A
A
A
A
B
AD
B
B
B
B
A
A
A
A
A
A
A
A
AK502197
Snap ring
Terminal body
AF
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-63
CAUTION
• Do not re-use the side oil seal.
• Apply transmission fluid when installing the side oil
seal.
60.Using the special tool MB992140 and MB992075, install the
side oil seal on the transaxle case.
Depth from the case edge: within
− 1.8 ± 0.5 mm
(recessed)
CAUTION
Do not re-use the inhibitor switch.
61.Install the inhibitor switch on the transaxle case as follows:
(1) Install the inhibitor switch on the transaxle case.
(2) Install the shift lever on the manual shaft, and tighten the
fastening nuts to the specified torque.
Tightening torque: 17.2 N
⋅m (13 ft-lb)
(3) Set the manual shaft at N position.
(4) Insert pins etc. (
φ5 mm) in adjusting holes in both inhibitor
switch and shift lever, and after alignment, tighten the
fastening bolts to the specified torque.
Tightening torque: 5.5 N
⋅m (49 in-lb)
AK502285AE
Oil seal
MB992140
MB992075
AK502196
AK502195AD
AK502773AD
Installing bolt
Installing bolt
Adjustment hole
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-64
CAUTION
• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.
62.Install the oil ring on the primary pulley speed sensor.
63.Install the primary pulley speed sensor on the transaxle
case, and tighten the fastening bolts to the specified torque.
Tightening torque: 5.9 N
⋅m (52 in-lb)
CAUTION
• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.
64.Install the O-ring on the secondary pulley speed sensor.
65.Install the secondary pulley speed sensor on the transaxle
case, and tighten the fastening bolts to the specified torque.
Tightening torque: 5.9 N
⋅m (52 in-lb)
AK502287AD
AK604833
AD
AK502288AD
AK502193AD
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