Dodge Durango (HB). Manual — part 1392
EXTERIOR
TABLE OF CONTENTS
page
page
BODY SIDE MOLDINGS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
. . . . . . . . . . . . . . . . . . . . . . . . . 81
STRIPES AND DECALS-BODY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
. . . . . . . . . . . . . . . . . . . . . . . . . 81
PLATES-EXTERIOR NAME
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
. . . . . . . . . . . . . . . . . . . . . . . . . 82
MIRROR-OUTSIDE REARVIEW
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
. . . . . . . . . . . . . . . . . . . . . . . . . 83
GLASS-OUTSIDE REARVIEW MIRROR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
. . . . . . . . . . . . . . . . . . . . . . . . . 83
PANEL-COWL TOP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
. . . . . . . . . . . . . . . . . . . . . . . . . 84
GRILLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
. . . . . . . . . . . . . . . . . . . . . . . . . 85
RACK-LUGGAGE
. . . . . . . . . . . . . . . . . . . . . . . . . 86
BOARD-RUNNING
. . . . . . . . . . . . . . . . . . . . . . . . . 87
LINER-FRONT FENDER
. . . . . . . . . . . . . . . . . . . . . . . . . 88
LINER-QUARTER PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . 89
ISOLATORS-BODY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
. . . . . . . . . . . . . . . . . . . . . . . . . 90
FENDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
. . . . . . . . . . . . . . . . . . . . . . . . . 94
BODY SIDE MOLDINGS
REMOVAL
1. Apply a length of masking tape on the body, parallel to the top edge of the molding to use as a guide, if nec-
essary.
2. Warm the effected adhesive type molding and body metal to approximately 38°C (100°F) using a suitable heat
lamp or heat gun.
3. Pull stick-on molding from painted surface.
INSTALLATION
1. Clean body surface with MOPAR
T
Super Kleen solvent or equivalent. Wipe surface dry with lint free cloth.
2. Remove protective cover from tape on back of molding. Apply molding to body below the masking tape guide.
3. Remove masking tape guide and firmly press molding to body surface to assure adhesion.
STRIPES AND DECALS-BODY
REMOVAL
1. Warm the panel to approximately 38°C (100°F) using a suitable heat lamp or heat gun.
2. Peel decal from body panel using an even pressure pull.
3. Remove adhesive residue from body panel using a suitable adhesive removing solvent.
INSTALLATION
The painted surface of the body panel to be covered by a decal must be smooth and completely cured before decal
can be applied. Ripples and feather edging will read through if surface is not properly prepared. Clean all residue
from surface.
1. Peel paper backing away from decal exposing adhesive back of decal.
2. Apply soap solution liberally to adhesive back of decal.
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EXTERIOR
23 - 81
3. Apply soap solution liberally to body panel surface.
4. Place decal into position on body panel. Smooth out wrinkles by pulling lightly on edges of decal until it lays flat
on painted surface.
5. Push air pockets from under decal to the perimeter of the panel from the center of the decal out.
6. Squeegee soap solution and air bubbles from behind decal from the center of the panel out using a body putty
applicator squeegee.
7. Small air or water bubbles under decal can be pierced with a pin and smoothed out.
PLATES-EXTERIOR NAME
REMOVAL
NOTE: Exterior nameplates are attached to body panels with adhesive tape.
1. Apply a length of masking tape on the body, parallel to the top edge of the nameplate to use as a guide, if
necessary.
2. If temperature is below 21°C (70°F) warm emblem with a heat lamp or gun. Do not exceed 52°C (120°F) when
heating emblem.
3. Insert a plastic trim stick or a hard wood wedge behind the emblem to separate the adhesive backing from the
body.
4. Clean adhesive residue from body with MOPAR
T
Super Clean solvent or equivalent.
INSTALLATION
1. Remove carrier from adhesive tape on back of emblem.
2. Position emblem properly on body.
3. Press emblem firmly to body with palm of hand.
4. If temperature is below 21°C (70°F) warm emblem with a heat lamp or gun to assure adhesion. Do not exceed
52°C (120°F) when heating emblem.
MIRROR-OUTSIDE REARVIEW
REMOVAL
1. Partially remove the door trim panel to gain access
to the mirror fasteners. (Refer to 23 - BODY/DOOR
- FRONT/TRIM PANEL - REMOVAL)
2. Disconnect the electrical connector (3), if equipped.
3. Remove the nuts (2) and remove the mirror (1).
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EXTERIOR
HB
INSTALLATION
1. Install the mirror (1) and install the nuts (2).
2. Tighten the nuts to 7 N·m (60 in. lbs.).
3. Connect the electrical connector (3).
4. Install the door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
GLASS-OUTSIDE REARVIEW MIRROR
REMOVAL
WARNING: ALWAYS WEAR EYE AND HAND PROTECTION WHEN SERVICING THE MIRROR ASSEMBLY.
FAILURE TO OBSERVE THESE WARNINGS MAY RESULT IN PERSONAL INJURY FROM BROKEN GLASS.
1. Carefully pull/pry the broken glass holder from the mirror assembly.
2. Disconnect the heated mirror electrical connectors from the terminals on the mirror glass holder, if equipped.
INSTALLATION
CAUTION: It is important to make sure the motor is square to the glass holder (attaching fingers) prior to
glass holder attachment, otherwise the glass holder could be installed incorrectly causing poor retention
and possible repeat failure.
1. Position the new mirror glass holder to the mirror assembly.
NOTE: Position the mirror glass holder so that the moisture drain hole on the mirror glass holder assembly
is facing downward.
2. Align the mirror glass holder’s attaching fingers to the mirror motor housing.
NOTE: Ensure that the protective rubber cover of the mirror motor housing is positioned correctly around
the bottom of the fingers area.
3. Using one hand, firmly press the mirror glass holder assembly into place while at the same time supporting the
housing assembly from the backside with the other hand.
NOTE: Pressure must be applied equally over the center portion of the mirror to engage the mirror glass
holder’s attaching fingers to the corresponding fingers on the housing assembly. One or more clicks may
be heard when finger engagement takes place.
4. Verify retention of the mirror glass holder assembly by gently pulling outward on the mirror glass holder.
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EXTERIOR
23 - 83
PANEL-COWL TOP
REMOVAL
1. Open the hood and remove the wiper arm nuts (3)
and wiper arms (2). (Refer to 8 - ELECTRICAL/
WIPERS/WASHERS/WIPER ARMS - REMOVAL)
2. Remove the two rear screws (1) and the five front
screws (5).
3. Remove the cowl grille (4).
INSTALLATION
1. Install the grille (4) and install the front and rear
screws (1 & 5).
2. Install the wiper arms (2) and install the nuts (3).
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARMS - INSTALLATION)
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EXTERIOR
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