Dodge Viper SRT-10 (ZB). Manual — part 233
(3) Loosely install bolts attaching the hinge to the
decklid.
(4) Align the hinge marks made on the decklid.
(5) Tighten the bolts attaching hinge to the decklid
to 28 N·m (21 ft. lbs.).
(6) Verify decklid operation and alignment and
adjust if necessary. (Refer to 23 - BODY/BODY
STRUCTURE/GAP
AND
FLUSH
-
SPECIFICA-
TIONS)
(7) Install splash shields.
(8) Install rear wheels and tighten to specified
torque. (Refer to 22 - TIRES/WHEELS - INSTALLA-
TION).
Fig. 2 UPPER SUPPORT CYLINDER RETAINING
CLIP
1 - RETAINING CLIP
2 - BALL SOCKET
3 - BALL STUD
Fig. 3 LOWER GAS PROP
1 - RETAINER CLIP
2 - GAS PROP BALL SOCKET
3 - BALL STUD
Fig. 4 GAS PROP
1 - DECKLID HINGE ASSEMBLY
2 - GAS PROP
Fig. 5 DECKLID HINGE
1 - DECKLID ASSEMBLY
2 - DECKLID HINGE ASSEMBLY
3 - BODY ASSEMBLY
23 - 24
DECKLID
ZB
HINGE (Continued)
LATCH
REMOVAL
(1) Remove the three screws and remove the key
cylinder cable bracket. (Fig. 6)
(2) Using a grease pencil or equivalent, lightly
mark the outline of the latch on decklid to assist
installation.
(3) Remove bolts attaching latch to decklid (Fig. 7).
(4) Remove latch from vehicle.
INSTALLATION
(1) Position latch to vehicle.
(2) Loosely install bolts attaching latch to decklid.
(3) Using previously made marks, align decklid
latch to outline on decklid.
(4) Tighten bolts attaching decklid latch to decklid
to 12 N·m (9 ft. lbs.).
(5) Install the lock cylinder bracket and install the
three screws.
(6) Verify decklid operation and alignment and
adjust if necessary. (Refer to 23 - BODY/BODY
STRUCTURE/GAP
AND
FLUSH
-
SPECIFICA-
TIONS)
LATCH STRIKER
REMOVAL
(1) Open the decklid.
(2) Using a grease pencil or equivalent, mark the
location of the striker to aid installation.
(3) Remove the two bolts and remove the striker.
(Fig. 8)
INSTALLATION
(1) Position striker to vehicle.
(2) Install bolts attaching decklid latch striker to
trunk tail panel and tighten to 12 N·m (9 ft. lbs.).
(3) Verify decklid operation and alignment and
adjust if necessary. (Refer to 23 - BODY/BODY
STRUCTURE/GAP
AND
FLUSH
-
SPECIFICA-
TIONS)
Fig. 6 LOCK CYLINDER CABLE BRACKET
1 - BRACKET
2 - SCREWS (3)
Fig. 7 DECKLID LATCH ASSEMBLY
1 - WIRE HARNESS
2 - PUSH PIN
3 - DECKLID
4 - DECKLID LATCH CABLE ASSEMBLY
5 - LOCK CYLINDER CABLE BRACKET
Fig. 8 DECKLID LATCH STRIKER
1 - DECKLID STRIKER
2 - BODY ASSEMBLY
ZB
DECKLID
23 - 25
LOCK CYLINDER
REMOVAL
(1) Remove the three screws and position aside the
lock cylinder cable bracket. (Fig. 6)
(2) Remove the nut and remove the lock cylinder.
(Fig. 9)
INSTALLATION
(1) Position lock cylinder and seal through opening
in decklid.
(2) Install nut attaching lock cylinder to the deck-
lid and tighten to 12 N·m (9 ft. lbs.).
(3) Align lock cylinder arm to slot in latch remote
and insert arm into slot.
(4) Install the three lock cylinder cable bracket
screws.
SLAM BUMPER
REMOVAL
(1) Release decklid latch and open decklid.
(2) Rotate
slam
bumper
counterclockwise
and
remove the slam bumper from the decklid. (Fig. 10)
INSTALLATION
(1) Position slam bumper to decklid.
(2) Rotate slam bumper clockwise to achieve cor-
rect decklid to quarter panel alignment. (Refer to 23 -
BODY/BODY
STRUCTURE/GAP AND
FLUSH
-
SPECIFICATIONS)
Fig. 9 LOCK CYLINDER
1 - DECKLID
2 - LICENSE PLATE SCREW
3 - RIVET NUT
4 - LOCK SET
5 - LOCK CYLINDER GASKET
6 - SPECIAL LOCK CYLINDER NUT
Fig. 10 DECKLID SLAM BUMPER
1 - DECKLID
2 - KEY CYLINDER CABLE END BRACKET
3 - DECKLID TO CONVERTIBLE TOP ISOLATOR
4 - OVER SLAM BUMPER
23 - 26
DECKLID
ZB
DOOR - FRONT
TABLE OF CONTENTS
page
page
DOOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . 28
DOOR GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . . . . . . . . . 29
OUTSIDE DOOR HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . . . . . . . . . 32
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . . . . . . . . 32
LOCK CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . 33
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . 34
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
. . . . . . . . . . . . . . . . . . . . . . . . . 34
TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
. . . . . . . . . . . . . . . . . . . . . . . . . 35
WINDOW REGULATOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
. . . . . . . . . . . . . . . . . . . . . . . . . 38
HINGE COVER - EXPORT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . . . . . . . . . . . . 38
DOOR
REMOVAL
(1) Remove the three screws and remove the door
hinge cover. (Fig. 1)
(2) Open the door and disconnect the door wire
harness connectors at the instrument panel and pull
the harness from the hinge pillar. (Fig. 2)
(3) Support door on suitable lifting device.
(4) Using a grease pencil or equivalent, mark out-
line of door hinge on hinge pillar and door shut face.
(5) Remove bolts attaching door hinge to hinge pil-
lar (Fig. 12).
(6) Remove the door from vehicle.
INSTALLATION
(1) Position door to vehicle.
(2) Push door harness into pillar and engage wire
harness boot to hinge pillar.
(3) Close and latch door.
(4) Align door hinge to previously made marks on
hinge pillar.
(5) Install bolts holding door hinge to pillar and
tighten to 37 N·m (27 ft. lbs.).
(6) Connect
the
electrical
connectors
located
behind hinge pillar.
(7) Install the door hinge cover and install the
three screws to the fender.
Fig. 1 DOOR HINGE COVER
1 - U-NUTS (3 PER SIDE)
2 - U-NUTS (2 PER SIDE)
3 - SCREW (1 PER SIDE)
4 - FENDER GRILLE
5 - SCREWS (3 PER SIDE)
6 - HINGE COVER
ZB
DOOR - FRONT
23 - 27
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