Dodge Viper SRT-10 (ZB). Manual — part 187

FRAME & BUMPERS

TABLE OF CONTENTS

page

page

FRAME & BUMPERS

SPECIFICATIONS - TORQUE

. . . . . . . . . . . . . . . 1

FRONT FASCIA

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 3

FRONT FASCIA - EXPORT

REMOVAL - EXPORT

. . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION - EXPORT

. . . . . . . . . . . . . . . . . 3

FRONT BUMPER REINFORCEMENT

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 4

FRONT BUMPER REINFORCEMENT - EXPORT

REMOVAL - EXPORT

. . . . . . . . . . . . . . . . . . . . . 5

INSTALLATION - EXPORT

. . . . . . . . . . . . . . . . . 5

REAR FASCIA

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 5

REAR BUMPER FOAM

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 7

REAR BUMPER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 7

FRONT TOW EYE BRACKET - EXPORT

REMOVAL - EXPORT

. . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION - EXPORT

. . . . . . . . . . . . . . . . . 8

BRACKET - REAR LICENSE PLATE EXPORT

REMOVAL - EXPORT

. . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION - EXPORT

. . . . . . . . . . . . . . . . . 8

FRAME

WARNING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

STANDARD PROCEDURE

FRAME DAMAGE REPAIR

. . . . . . . . . . . . . . . . 9

FRONT FRAME ASSEMBLY

. . . . . . . . . . . . . 10

FRONT UPPER FRAME RAIL ASSEMBLY

. . . 10

FRAME SIDE SILL ASSEMBLY

. . . . . . . . . . . 11

REAR UPPER FRAME RAIL ASSEMBLY

. . . . 11

SPECIFICATIONS

FRAME DIMENSIONS

. . . . . . . . . . . . . . . . . . 12

SPECIFICATIONS - WELDING

. . . . . . . . . . . . 20

REAR TRANSMISSION CROSSMEMBER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 21

FRAME & BUMPERS

SPECIFICATIONS - TORQUE

TORQUE SPECIFICATIONS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Front bumper reinforcement

54

40

—

Front fascia to fender nuts

6

—

50

Rear bumper beam

54

40

—

Transmission crossmember side bolts

61

45

—

Transmission crossmember slide nuts

61

45

—

Transmission mount nut

61

45

—

FRONT FASCIA

REMOVAL

(1) Raise

and

support

the

vehicle.

(Refer

to

LUBRICATION

&

MAINTENANCE/HOISTING

-

STANDARD PROCEDURE)

(2) Remove the nine lower screws. (Fig. 2)

(3) Remove the splash shield access panels and

remove the nuts attaching the fascia to the fender.
(Fig. 1)

(4) Remove the remaining wheel opening fasten-

ers.

(5) Remove the upper screws and remove the fas-

cia.

(6) Disconnect the fog lamps.

ZB

FRAME & BUMPERS

13 - 1

Fig. 1 FASCIA TO FENDER ATTACHMENT

1 - PUSH ON SPRING NUT
2 - STUD PLATE
3 - FASCIA, FRONT
4 - FOG LAMP
5 - SCREW

6 - SPRING NUT
7 - HEADLAMP MOUNT SUPPORT
8 - STUD WITH FENDER ASSEMBLY
9 - FASCIA TO FENDER NUT

Fig. 2 FRONT FASCIA

1 - PUSH ON SPRING NUT
2 - FRAME ASSEMBLY
3 - RIVET NUT
4 - NUT
5 - BOLTS

6 - BUMPER REINFORCEMENT
7 - FRONT FASCIA
8 - FRONT BUMPER
9 - SQUARE NECK BOLT

13 - 2

FRAME & BUMPERS

ZB

FRONT FASCIA (Continued)

INSTALLATION

(1) Position the fascia and connect the fog lamp

electrical connectors.

(2) Install the upper screws.
(3) Install the fascia to wheel splash shield screws.
(4) Install the nuts attaching the fascia to the

fender and tighten too 6 N·m (50 in. lbs.).

(5) Install the nine lower screws.

FRONT FASCIA - EXPORT

REMOVAL - EXPORT

(1) Raise and support the vehicle (Refer to LUBRI-

CATION & MAINTENANCE/HOISTING - STAN-
DARD PROCEDURE).

(2) Remove the headlamp washer nozzle covers

(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WASHER NOZZLE - REMOVAL).

(3) Remove the nine lower screws (Fig. 4).
(4) Remove the splash shield access panels and

remove the nuts attaching the fascia to the fender
(Fig. 3).

(5) Remove the remaining wheel opening fasten-

ers.

(6) Remove the upper screws and remove the fas-

cia.

(7) Disconnect the fog lamps.

INSTALLATION - EXPORT

NOTE: When installing a new fascia, use the sup-
plied template to cut holes for the headlamp wash-
ers/covers.

(1) Position the fascia and connect the fog lamp

electrical connectors.

(2) Install the upper screws.
(3) Install the fascia to wheel splash shield screws.
(4) Install the nuts attaching the fascia to the

fender and tighten too 6 N·m (50 in. lbs.).

(5) Install the nine lower screws.

Fig. 3 FASCIA TO FENDER ATTACHMENT

1 - PUSH ON SPRING NUT
2 - STUD PLATE
3 - FASCIA, FRONT
4 - FOG LAMP
5 - SCREW

6 - SPRING NUT
7 - HEADLAMP MOUNT SUPPORT
8 - STUD WITH FENDER ASSEMBLY
9 - FASCIA TO FENDER NUT

ZB

FRAME & BUMPERS

13 - 3

FRONT FASCIA (Continued)