Volkswagen Golf / Golf GTI / Jetta. Manual — part 6

10-15

Models with a manual transmission

- Install gear selector mechanism:

Repair Manual, 5 & 6 Spd. Manual

Transmission 02M, Repair Group 34

- If necessary adjust gear selector cables:

Repair Manual, 5 & 6 Spd. Manual

Transmission 02M, Repair Group 34

- Install hydraulic line to hydraulic clutch slave

cylinder:

Repair Manual, 5 & 6 Spd. Manual

Transmission 02M, Repair Group 30

- Bleed clutch system:

Repair Manual, 5 & 6 Spd. Manual

Transmission 02M, Repair Group 30

Models with an automatic transmission

- Install gate selector lever cable on transmission,

adjust if necessary:

Repair Manual, 5 Spd. Automatic

Transmission 09A, Repair Group 37

Engine, removing and installing

10-16

Continuation for all vehicles

- Install power steering pump:

Repair Manual, Suspension, Wheels,

Steering, Repair Group 48

- Install intake manifold

Page 15-16

, Removing

and installing cylinder head cover.

- Install air cleaner with intake hose:

Repair Manual, 2.8 Liter VR6 4V Engine

Mechanical, Engine Code(s): BDF, Repair Group
24

- Install battery and battery retainer.

- Install ribbed belt

Page 13-19

.

- Check electrical connections and routing:

Repair Manual, Electrical Equipment, Repair

Group 97

- Install center, left and right insulation trays:

Repair Manual, Body Exterior, Repair Group

50

- Top up coolant level

Page 19-15

.

- Perform test drive and check DTC memory:

Repair Manual, 2.8 Liter VR6 4V Fuel Injection

& Ignition, Engine Code(s): BDF, Repair Group
01

Engine, removing and installing

10-17

- Adapt (match) engine control module to throttle

valve control module:

Repair Manual, 2.8 Liter VR6 4V Engine

Mechanical, Engine Code(s): BDF, Repair Group
24

- Perform work sequence "Procedure after

interrupting voltage supply":

Repair Manual, 2.8 Liter VR6 4V Engine

Mechanical, Engine Code(s): BDF, Repair Group
24

- Read readiness code:

Repair Manual, 2.8 Liter VR6 4V Fuel Injection

& Ignition, Engine Code(s): BDF, Repair Group
01

- If DTC memory has been erased or engine

control module separated from permanent
positive supply, generate readiness code again:

Repair Manual, 2.8 Liter VR6 4V Fuel Injection

& Ignition, Engine Code(s): BDF, Repair Group
01

Models with an automatic transmission

- Perform adaptation for Transmission Control

Module (TCM):

Repair Manual, 5 Spd. Automatic

Transmission 09A On Board Diagnostic (OBD),
Repair Group 01

Engine, removing and installing

10-18

Aligning engine and
transmission mountings

Special tools and equipment

WARNING!

Before loosening bolts, secure
assembly using support device
10-222A.

Support device 10-222 A with

legs 10-222 A/1 and adapter 10-
222 A/3

Engine, removing and installing