Volkswagen Golf / Golf GTI / Jetta. Manual — part 700

Special tools, testers and auxiliary items
required

Electric cutter V.A.G1561A

Cutting blade (58 mm) V.A.G 1561/2

Cutting blade (U-shaped) V.A.G 1561/3

Scraper (25 mm) V.A.G 1561/8

Cutting blade, bent at right angle V.A.G
1561/10

Double cartridge gun VAS5237

Materials

2C- window adhesive

DA 004 600 A2

1)

,

2)

Flush-bonded windows

13/2/2005

1K- window adhesive

DH 009 100 03

3)

,

4)

Activator

D 181 801 A1

5)

Glass primer/paint primer

D 009 200 02

5)

Cleaning solution

D 009 401 04

5)

Primer applicator

D 009 500 25

5)

Adhesive remover

D 002 000 10

5)

Cutting cord

357 853 999 A

5)

Materials are stored in box D 004 700

1)

Observe minimum curing time

64-1, Minimum curing

time

.

2)

Double cartridge pistol VAS5237 must be used to

process this material.

3)

Heat according to manufacturers instructions using

Cartridge heater V.A.G1939 .

4)

Small cartridge (110 ml) for sealing and/or when a 400 ml

double cartridge is not sufficient.

Windshield, assembly overview

Flush-bonded windows

13/2/2005

1. Windshield

¡

Removing windshield

64-1,

Windshield, removing

¡

Installing windshield

64-1,

Windshield, installing

2. PUR adhesive sealant

¡

Bead cross section:

¡

Minimum curing time

64-1,

Minimum curing time

Width = 7 mm

Height = 11 mm (including pre-coating,
residual material on window glass and
window flange)

Flush-bonded windows

13/2/2005

3. Gap dimension - a - = 4 mm

4. Sealing lip (component part of

pre-coating)

5. Spacer (component part of pre-

coating)

6. Roof molding

7. Door

8. Window adjuster

¡

443,845,631 A

9. PUR adhesive sealant joint

Plenum chamber cover, removing and
installing

Removing

- Remove wiper arms (nuts M8 = 20 Nm).

- Remove roof molding in area of A-pillar.

- Remove plenum chamber seal - 1 - along entire length
and Remove bolts - 2 - .

- Remove cover - 3 - of pollen filter forward at top.

Note:

Flush-bonded windows

13/2/2005