Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 228
1.12
Gas-Filled Strut, Removing and Installing
Removing
– Open and support the hood.
WARNING
Proceed carefully when reusing a gas-filled strut. Do not pry
the spring clip completely out of the ball socket or the spring
clip will be damaged. The gas-filled strut will spring out of the
mount, resulting in damage or injury to the technician.
– Reach under the spring clip -4- with a small screwdriver -3-.
– Lift the spring clip -4- just far enough so that the spring clip can
be moved over the ball socket in direction of -arrow a-.
– Remove the gas-filled strut -1- from the ball stud -2- in direction
of -arrow b-.
After removing the gas-filled strut -1- immediately slide the spring
clip -4- back again.
– The gas-filled strut must be vented when disposing of it. Refer
⇒ “1.13 Gas-Filled Strut, Venting”, page 45
.
Installing
– Push the gas-filled strut -1- onto the ball stud -2-.
Tightening Specifications
Component
Tightening Specification
Ball stud to the hood or body
20 Nm
1.13
Gas-Filled Strut, Venting
– Clamp the area -x- of the gas strut in the vise, area x = 50 mm.
WARNING
Wear protective eyewear when sawing.
Cover the area of the saw cut with a cleaning cloth.
Dispose of the oil and cleaning cloths properly.
– Cut open the gas-filled strut cylinder within the first third of the
total cylinder length using the piston rod side of the cylinder as
a reference point.
1.14
Release Cable, Removing and Installing
Removing
– Open the hood.
– Remove the release lever. Refer to
⇒ “1.7 Hood Release Lever, Removing and Installing”,
.
– Remove the release cable -6- from the bracket -5- in direction
of -arrow a-.
– Remove the release cable coupling -2- from the support -7- in
direction of -arrow f-.
– Slightly pull out the release cable -1- in direction of -arrow b-.
– Open the cap of the release cable coupling in direction of
-arrow c-.
– Release the release cable -1- in direction of -arrow d- and re‐
move from the release cable coupling -2- in direction of
-arrow e-.
Note
To remove and install the release cable -3-, the support -7- is removed. Refer to
⇒ “1.1 Overview - Lock Carrier”, page 1
.
Installing
Note
♦
When the release cable -3- is not removed from the bracket, the release cable -1- disengages further when
installing it in the release cable coupling -2-.
♦
The hood then cannot be opened.
– Engage the release cable -1- in the release cable coupling
-2- in direction of -arrow b-.
– Pull the release cable slightly off the release cable coupling in
direction of -arrow c-.
– Close the release cable coupling in direction of -arrow d-.
– Push the release cable -1- in the release cable coupling in
direction of -arrow e-.
– Secure the release cable coupling -2- on the support -7- in
direction of -arrow f-.
– Install the release cable -6- in the bracket -5- in direction of
-arrow a-.
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