Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 311
– If equipped, pull the trim strip from the seal.
The surrounding components are to be protected from damage.
– Place the cutting wire -2- around the front side window -1-.
– Secure the cutting wire ends with the Bonded Window Tool Kit
- Pull Handle - VAG1351/1- -3-.
– Cut through the adhesive bead using “sawing” movements
-arrows- with the Bonded Window Tool Kit - Pull Handle -
VAG1351/1- .
Installing
– Prepare the undamaged window for glazing. Refer to
⇒ “1.4 Undamaged Window Glass, Preparing for Installation”,
– Prepare the new window glass for glazing. Refer to
⇒ “1.5 New Window Glass, Preparing for Installation”,
– Prepare the body flange for glazing. Refer to
– Installation instructions. Refer to
⇒ “1.3 Installation Instructions for Bonded Window Glass”,
.
– Minimum curing time. Refer to
⇒ “1.1 Minimum Curing Times for Bonded Windows”,
.
4.3.2
Damaged Front Side Window, Remov‐
ing
The procedure for removing a damaged front side window is
identical to the removal of a damaged rear window. Refer to
⇒ “3.2.2 Damaged Rear Window, Removing”, page 372
4.4
Rear Side Window, Removing and In‐
stalling
⇒ “4.4.1 Rear Side Window, Removing and Installing”,
page 377
⇒ “4.4.2 Damaged Rear Side Window, Removing”, page 379
4.4.1
Rear Side Window, Removing and In‐
stalling
Special tools and workshop equipment required
♦ Flush Bonded Window Kit - VAG1474B- / Cutting Tool for
Bonded Windows - VAS6452- / Window Removal Set
VAS6888 - VAS6888-
♦ Double Suction Lifter - VAG1344-
♦ Bonded Window Tool Kit - VAG1351-
♦ Window Removing Kit - VAG1755-
♦ Cartridge Gun - VAG1628 -
♦ Cartridge Heater - VAG1939-
Removing
Note
♦
It is possible to remove bonded windows using Flush Bonded
Window Kit - VAG1474B- , the Cutting Tool for Bonded Win‐
dows - VAS6452- or the Window Removal Set VAS6888 -
VAS6888- .
♦
The following describes the removal and installation of the left
rear side window. Removing and installing the right rear side
window is identical.
– Remove the side trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 ; Passenger Compartment Trim; Component Location
Overview - Passenger Compartment Trim .
– Remove the B-pillar upper trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 ; Passenger Compartment Trim; B-Pillar Trim
Panel, Removing and Installing .
– Remove the C-pillar trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 ; Passenger Compartment Trim; C-Pillar Trim Panel,
Removing and Installing .
Surrounding Components, Protecting from Damage
– Pull the cutting wire -1- with the Flush Bonded Window Kit -
Awl - VAG1474/2- -2- through the adhesive sealant at the
position shown in the illustration.
– Press the seal to the side so that it is not damaged.
– Insert the cutting wire -3- behind the seal into the window
flange using the small tube -1-.
– Secure the wire end -3- to the Bonded Window Tool Kit - Pull
Handle - VAG1351/1- -2- to counterhold.
– Also pull the other wire end -1- through the adhesive sealant.
– Secure the other wire end -1- to the Window Reel Device -
VAG1654A- -3-.
– Cut the window free by moving the Window Reel Device -
VAG1654A- -3- accordingly.
– While cutting, press the cutting wire against the window with
a plastic wedge in order to have clearance at the window
flange.
– Instead of the Window Reel Device - VAG1654- -3-, the Win‐
dow Reel Device - VAG1654A- -3- can also be used.
– One suction cup can be removed from the Window Reel De‐
vice - VAG1654- -3- as illustrated. By doing this, the roller of
the Window Reel Device - VAG1654A- -3- can be placed clos‐
er to window glass flange.
Installing
– Prepare the undamaged window for glazing. Refer to
⇒ “1.4 Undamaged Window Glass, Preparing for Installation”,
.
– Prepare the new window glass for glazing. Refer to
⇒ “1.5 New Window Glass, Preparing for Installation”,
.
– Prepare the body flange for glazing. Refer to
⇒ “1.6 Body Flange, Preparing for Installation”, page 359
.
– Installation instructions. Refer to
⇒ “1.3 Installation Instructions for Bonded Window Glass”,
.
– Minimum curing time. Refer to
⇒ “1.1 Minimum Curing Times for Bonded Windows”,
.
4.4.2
Damaged Rear Side Window, Remov‐
ing
The procedure for removing a damaged rear side window is iden‐
tical to the removal of a damaged rear window. Refer to
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